I have been lucky in that I have never ruined an engine by resetting the ball joint. Like Jim, I have had engines flog themselves to death, before I realised that the ball joint had to be reset when it developed play. Unless you are inherently on the clumsy side, it is not difficult to do. I have reset dozens of Cox engines without any drama and you soon get the knack.
Even with the ball joints being a touch loose, there is a noticeable drop in performance, so it is well worth learning how to do the job correctly. On most of the Cox engines I have had to deal with, I find that new pistons will develop ball joint slop quite quickly, after they have been "reset" once, they will last a very long time. After the second "reset" I have never had to reset them again. I suppose it must be something to do with the unhardened ball joint cup becoming work hardened?
Regards,
Andrew.