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Author Topic: Shielded vs Sealed Front Bearing  (Read 7784 times)

Offline Louis Keller, Jr.

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Shielded vs Sealed Front Bearing
« on: December 30, 2014, 04:14:50 PM »
I recently had a front bearing replaced in an Enya 45BB and was surprised when the service tech asked if I wanted to upgrade from a shielded bearing to a sealed bearing. I always thought the front bearings were sealed but found out they are only shielded. My question is - Would an upgrade to a sealed bearing be more advantageous than a shielded bearing for use in the front of our engines?

Offline pat king

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Re: Shielded vs Sealed Front Bearing
« Reply #1 on: December 30, 2014, 05:42:14 PM »
I am with Ty on this. A sealed front bearing will probably not get enough lube or any cooling from lubrication flow. I would recommend against a sealed front bearing.

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Offline Michael Palm

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Re: Shielded vs Sealed Front Bearing
« Reply #2 on: December 30, 2014, 05:46:27 PM »
But if you take away the sealing on the inside and keep it on the outside it must be quite good? No leakage in the front?
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Offline pat king

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Re: Shielded vs Sealed Front Bearing
« Reply #3 on: December 30, 2014, 05:58:28 PM »
No leakage equals no flow, therefore no cooling. If an engine has excessive fuel or oil flow out the front, the crankshaft to front housing fit sucks!
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Offline Michael Palm

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Re: Shielded vs Sealed Front Bearing
« Reply #4 on: December 30, 2014, 06:11:24 PM »
Ok, thanks for that clearification! I learn lot here on stunthanger  :)
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Offline Brian Hampton

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Re: Shielded vs Sealed Front Bearing
« Reply #5 on: December 30, 2014, 07:34:28 PM »
According to the FMV story on team race diesels the front bearing only needs 1 to 2 drops of fuel per tank to keep the bearing lubricated. I've only ever had to change bearings on two engines, one (second hand) just recently with rusted bearings and another that was leaking ferociously through the front bearing. In both cases I used a fully sealed front bearing but removed the inner seal and flushed out the grease. Because of the minute quantity of fuel/oil needed I'm confident that enough can still be forced to the bearing for adequate lubrication. I considered removing the front seal and burning a small hole with a hot needle to provide an exit point but decided against it. There's also nothing really wrong with keeping the bearing fully sealed because they're rated for much higher revs than any stunt engine will ever see. I believe there's at least one 4 stroke engine that uses a sealed rear bearing.

Ordinarily it's true that the close fit between the crankcase and shaft provides the seal but my ferociously leaking engine was a Moki M5 (very similar to an Enya 60 III-B) so there was no way I was going to find a new crankcase for it so the sealed bearing was a quick, cheap and easy fix.

Offline Steve Helmick

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Re: Shielded vs Sealed Front Bearing
« Reply #6 on: December 30, 2014, 07:54:30 PM »
I did as Brian on a used K&B .40 I was fixing & reworking for a FF friend. The sealed bearing was the only one I had that fit, and it worked just fine, and probably still is. Since it was flown at the dusty field at Taft, California, I figured it might just be a good thing. I'd probably do it for combat, too.  H^^ Steve
"The United States has become a place where professional athletes and entertainers are mistaken for people of importance." - Robert Heinlein

In 1944 18-20 year old's stormed beaches, and parachuted behind enemy lines to almost certain death.  In 2015 18-20 year old's need safe zones so people don't hurt their feelings.

Offline Michael Palm

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Re: Shielded vs Sealed Front Bearing
« Reply #7 on: December 30, 2014, 08:09:02 PM »
Now, I have learnd even more  :)
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Offline Randy Cuberly

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Re: Shielded vs Sealed Front Bearing
« Reply #8 on: December 30, 2014, 08:24:45 PM »
I did as Brian on a used K&B .40 I was fixing & reworking for a FF friend. The sealed bearing was the only one I had that fit, and it worked just fine, and probably still is. Since it was flown at the dusty field at Taft, California, I figured it might just be a good thing. I'd probably do it for combat, too.  H^^ Steve

I sincerly believe that a shielded bearing with only a shield on the outside would probably be the best configuration for a stunt engine.
Our stunt engines run larger props and are subjected to higher rapid changing loads on the bearings than racing or speed engines and typically run for longer periods of time.  They also decellerate and accellerate much more often.

This scenerio probably requires much better lubrication than a racing engine, and is likely better insurance against wear.
It also insures that lubricant flow will flush out any micro particles that might be a product of wear!

This is just an opinion based on engineering experience with bearings and familiarity with the operating environment we fly in.
There are a lot of things to consider in bearing selection and lubrication and our environment is not a friendly one in any case!

Randy Cuberly
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Offline bob whitney

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Re: Shielded vs Sealed Front Bearing
« Reply #9 on: December 30, 2014, 08:39:21 PM »
 a free flight engine only runs foe about 10 sec at a time and the sealed bearing would probly work fine ,for stint remove the inner seal
rad racer

Offline bill rutherford

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Re: Shielded vs Sealed Front Bearing
« Reply #10 on: December 30, 2014, 08:47:17 PM »
If my memory serves me correctly all you need is the one seal. I think the bearing will have a z after the part number, if it has front and rear seals it will say zz. The seals are easy to remove. Bill

Offline Steve Helmick

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Re: Shielded vs Sealed Front Bearing
« Reply #11 on: December 30, 2014, 09:23:32 PM »
To be 100% clear, I did remove the inner seal (as I said, "just as Brian did"). The original bearing had a significant hitch in its get-along. No problema, Senior. If or when the plastic lip wears a little, I'd guess that it'll allow some oil to flow outward. It wouldn't take much wear or oil, either one. Might be a problem with a rear intake engine, but I don't think many run those in Stunt or Sport. 

On my first ST .29rv, I had problems with the case galling between the bearings. I buffed the bore out a bit and polished the aluminum off the crank, and never had another problem. Stock bearings, no shields or seals. I don't recall having the same problem with my second one. It was awhile before I could come up with the scratch for the second. They cost me maybe $15 at 40% off, each! Yikes!!!  H^^ Steve 
"The United States has become a place where professional athletes and entertainers are mistaken for people of importance." - Robert Heinlein

In 1944 18-20 year old's stormed beaches, and parachuted behind enemy lines to almost certain death.  In 2015 18-20 year old's need safe zones so people don't hurt their feelings.

Offline Chris Wilson

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Re: Shielded vs Sealed Front Bearing
« Reply #12 on: December 30, 2014, 10:40:27 PM »
Quick question here, would not a ball race with a true 'seal'  have significant drag?

I have tried a sealed grease free bearing in a rebuilt engine and the crank would not spin freely at all whereas a shielded bearing had almost zero drag and spun up nicely.

Is a sealed bearing OK because the seal frees up rapidly - but if it does then it no longer is a true 'seal.'

The FMV article pertains to Team Race diesels that use a very dry fuel mix and a low percentage of oil on top of that so most things in that engine are just air cooled. Plus the fact that diesels run with a hotter crankcase by virtue of no latent heat of evaporation help from methanol and distortion is a very real problem.
Its hard to say if a stunter treats its front race any worse than a Team race engine but consider that with the very rapid onset ignition found in a model diesel engine the acceleration/deceleration issue is with every power stroke and not just with sporadic manoeuvres.
The savageness of the diesel pulse has made many a glow engines crankshaft suffer from spiral fractures and cranks and bearings must be of a larger size to survive.

Anyway, does a seal have significant drag?

Thanks.
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Offline pmackenzie

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Re: Shielded vs Sealed Front Bearing
« Reply #13 on: December 30, 2014, 11:37:35 PM »
If my memory serves me correctly all you need is the one seal. I think the bearing will have a z after the part number, if it has front and rear seals it will say zz. The seals are easy to remove. Bill


"z" is for shields.
"RS" is for seals.

http://www.microbluebearings.com/pages/BEARING-SUFFIX-CODES.html

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Online Lauri Malila

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Re: Shielded vs Sealed Front Bearing
« Reply #14 on: December 31, 2014, 10:25:25 AM »
It is certain that life of a stunt bearing is like holiday compared to life of it's team-race cousin.
 Most usual bearing failure in stunt is due to neglected care, nearly allways the failure starts from some sort of corrosion, either corrosion caused by fuel chemistry or fretting corrosion caused by some dried up oil or other foreign particles that cause balls to slide rather than roll. Also the quality of bearings in mass produced engines isn't often ideal. Longevity comes from quality, fits & plays and care. I'd say that stress loads play very little role.
Racing engines break because they are used so close to their limits (except combat engines, they are run also underground). And racing people in general take better care of their engines, dismantling and cleaning them all the time.
So if your bearings keep breaking, usually it's the guy in the mirror to blame.
The engine in picture has over 1500 flights with high stress loads (big 14" prop) and and best fuel economy in universe (75..80ml/6,5min flight), yet zero mechanical problems. Even piston ring is still getting better and better.
Maybe it's because there is a team-race guy behind this consept and its bearing design, mr. M from FMV.

L


Offline Motorman

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Re: Shielded vs Sealed Front Bearing
« Reply #15 on: December 31, 2014, 11:39:23 AM »
best fuel economy in universe (75..80ml/6,5min flight)

Not even close try 28ml/21min.



You can use an outer metal shield or a rubber seal with no problem. If the engine is wet nosed a rubber seal is a good fix.

MM

Offline Randy Cuberly

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Re: Shielded vs Sealed Front Bearing
« Reply #16 on: December 31, 2014, 11:41:39 AM »
It is certain that life of a stunt bearing is like holiday compared to life of it's team-race cousin.
 Most usual bearing failure in stunt is due to neglected care, nearly allways the failure starts from some sort of corrosion, either corrosion caused by fuel chemistry or fretting corrosion caused by some dried up oil or other foreign particles that cause balls to slide rather than roll. Also the quality of bearings in mass produced engines isn't often ideal. Longevity comes from quality, fits & plays and care. I'd say that stress loads play very little role.
Racing engines break because they are used so close to their limits (except combat engines, they are run also underground). And racing people in general take better care of their engines, dismantling and cleaning them all the time.
So if your bearings keep breaking, usually it's the guy in the mirror to blame.
The engine in picture has over 1500 flights with high stress loads (big 14" prop) and and best fuel economy in universe (75..80ml/6,5min flight), yet zero mechanical problems. Even piston ring is still getting better and better.
Maybe it's because there is a team-race guy behind this consept and its bearing design, mr. M from FMV.

L



Yes the compression load on a diesel is much higher than on a glow engine.  However most of that load is carried in the rear bearing (depending on the shaft length it could be as much as 90%).  We were discussing front bearings (read the original message) where prop and accelleration loads are significant on a large propped stunter and lubrication is very little in most circumstances.  
You are of course correct that fit and tolerances of the bearing is very important and I seriously doubt (in fact I know they don't) that most engine manufacturers use high grade bearings, they're simply too expensive.
Stunters are also often flown in far dirtier environments than FAI Team racers.  Stunt engines are often flown on grass circles where dirt and grass particles are ingested...this is one of the most likely threats to the bearings especially the front and is why I mentioned that a lubricant flow through the front bearing and a shield (not a seal) there is desirable.
Also as you mentioned the bearings in Team Race diesels are significantly larger for the engine size than the bearings (especially the front) in most 65+ size stunt engines.  There in spite of the higher pressures the actual loads on the balls and races of the engines are lower.  Also the smaller the balls are, the more likely they are to slide than roll on accelleration...deadly for bearings as you mentioned!

So, basically I do not agree with your premise that a stunt engines bearings have such an easier life than a team race engines bearings, for the reasons mentioned.

Lubrication is even more important in a dirty environment and the difference in bearing sizes defy direct comparison with diesels!

As you obviously know, a typical ball bearing that is twice as large will carry loads more than 6 times greater all other things equal!

Randy Cuberly
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Tucson, AZ

Offline dirty dan

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Re: Shielded vs Sealed Front Bearing
« Reply #17 on: December 31, 2014, 11:57:10 AM »
I have a truly radical idea. Your engine is being worked on by a tech. That means a professional. And he specifically referred to one bearing style over another as an upgrade. You might want to acknowledge the obvious and simply go with the suggestion of a fellow who works on engines for a living.

Dan
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Offline Chris Wilson

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Re: Shielded vs Sealed Front Bearing
« Reply #18 on: December 31, 2014, 03:00:00 PM »
Randy and Laurie, this is an apples vs oranges debate.
The only way to determine bearing  life is through failure and determining what is a pass or fail between disciplines varies, as much as the type of usage.
« Last Edit: December 31, 2014, 03:55:11 PM by Chris Wilson »
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Offline Jim Kraft

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Re: Shielded vs Sealed Front Bearing
« Reply #19 on: December 31, 2014, 03:42:38 PM »
Most of the problems I see with our engine bearings is corrosion from residual fuel left in them that eats away at the cage. This was always a problem when running synthetic oil in R/C pattern engines. If not changed out the cages come appart and go through the rest of the engine causing bad things to happen. I am wondering if it would not be better to run both bearings sealed on both sides to keep the fuel out of them. A good after run oil used liberally does help.
Jim Kraft

Offline Randy Cuberly

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Re: Shielded vs Sealed Front Bearing
« Reply #20 on: December 31, 2014, 07:12:39 PM »
I have a truly radical idea. Your engine is being worked on by a tech. That means a professional. And he specifically referred to one bearing style over another as an upgrade. You might want to acknowledge the obvious and simply go with the suggestion of a fellow who works on engines for a living.

Dan


How about another radical Idea Dan...It's what he had on hand... LL~ LL~ LL~.

I'm sure either is OK!  Personally I don't like sealed bearings.  And I'm very much a technical person also when it comes to bearings.

I said earlier that I was giving an opinion and that's all it is.  It is however a highly educated opinion!

As a mechanical engineer you get used to being ignored on technical issues!  D>K

Randy Cuberly

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Offline Chad Hill

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Re: Shielded vs Sealed Front Bearing
« Reply #21 on: January 01, 2015, 10:07:22 PM »
Ok guys, I have a simple question about REAR bearings (both shields removed). When a rear bearing is mounted on a crankshaft that has a completely ROUND counterbalance end (rather than the irregularly shaped counterbalance end type) how does this bearing receive adequate lubrication flow? On one side the bearing is flush against the round counterbalance end, while on the other side the bearing is flush against the crankcase.

Offline Akihiro Danjo

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Re: Shielded vs Sealed Front Bearing
« Reply #22 on: January 02, 2015, 12:47:22 AM »
On one side the bearing is flush against the round counterbalance end, while on the other side the bearing is flush against the crankcase.

No. On one side, the inner race of baering is flush with the round counterbalance end, while on the other side, the outer race of bearing is flush against the crankcase. So, no problem.

Aki

Online Lauri Malila

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Re: Shielded vs Sealed Front Bearing
« Reply #23 on: January 02, 2015, 02:38:43 AM »
Chad,

It's not such a hermetic structure, pressure will allways find its way. Besides, we are not really talking about fluid flow, more like pulsations of fuel/air mixture. Or how much do you see fuel flowing out through front bearing? :)
But I have used both round and "normal" counterweight with very small clearances, to prove some other issues, and even with rear intake engine the lubrication has never been an issue.
Anyway, the inner ring rear face should not touch the counterweight front face, you must leave a small gap (about 1/100") for thermal expansion. At least that's how we do it.

Lauri

Offline Chad Hill

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Re: Shielded vs Sealed Front Bearing
« Reply #24 on: January 03, 2015, 03:32:45 PM »
Yes Aki, I understand and considered the races to be part of the bearings, a matter of definition I guess  ;)

Thank you, Lauri, for the reply. I know you are right about pressure finding its way. Still, it is somewhat difficult for me to see how a rear bearing on a round counterweight crankshaft will run as cool as one on a "normal" counterweight crankshaft. By its very design the roundie restricts the free flow of fuel/oil. For what it's worth, the only rear bearings I had that failed were on ST G21 .35s and Fox CS with roundies, although I'll admit the shape may have had nothing to do with those failures (was running higher rpm on higher nitro, etc.). Best, Chad

Online Lauri Malila

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Re: Shielded vs Sealed Front Bearing
« Reply #25 on: January 04, 2015, 02:13:03 AM »
Chad,

I think, that the difference you are talking about is homeopathic. :)
A well set bearing does not produce excess heat and should last a long time. If they heat up and break, I'd check the clearances and roundness of parts.
I think most of the heat just conducts away via the carter, for that surface quality of contact surfaces plays a small role. That's why we lap those surfaces in the crankcase.

Lauri

Offline Carl Cisneros

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Re: Shielded vs Sealed Front Bearing
« Reply #26 on: January 04, 2015, 11:07:47 AM »
well, for what it is worth
here is my 2 cents worth  LOL

When I started to race model boats, I had to change bearings at least 2 -3 times a season due to the type of cages
that were then available. (metal ones)
Then when the new composite caged bearings came to be, started to use those and never looked back.
I asked a friend of mine in Germany that worked at Fafnir bearings about the failures and bearing seals/shields and he said that alot of the failures are due to the harmonic vibrations of the cage material itself as well as a lack of a good oiling of the motor after the last fight for the day.
He also flew FAI pylon and told me that the sealed bearing with the one seal removed on the intake side
of the bearing is the way to go. It receives lube from the incoming fuel mix and does not (if the seal is a good one)
leak out the front end of the motor.
All my CMB marine motors as well as my control line motors )ST, K&B, ASP, ect.) that use bearings all have the composite cages and ALL my
bearing equiped motors have the sealed front bearings in them.
One of the main reasons for the bearing failures on our CL motors that I have seen and have told people about is the LACK of an after run
oil used at the end of the day. Some listen and others I just shake my head at.
When I used to ply FAI patter back in the 90's, I used to used Stainless steel caged bearings and also used a good after run oil every time I flew.
no bearing failures, but on all my motors that are in use, I change bearings out yearly anyways. An ounce of prevention, is worth, well. you know........

I know the above is a bit off topic but if does hit the subject of the front bearing eventually.  LOL





« Last Edit: January 04, 2015, 11:44:29 AM by Carl Cisneros »
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