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Author Topic: Evolution 60 NX - the story continues  (Read 4829 times)

Offline Matt Piatkowski

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Evolution 60 NX - the story continues
« on: October 04, 2016, 12:07:27 PM »
Hello,
Today, I have tested my RToucan ( based on Score ARF) with muffled Evo60NX modified for C/L.
I wrote before about my attempt to make Evo60NX adequate for stunt and this is the continuation of the story.

In today's flights, the liner's button was raised by 0.45 mm. (0.018") using two shims for the engine to run "softer" and it did but....

1. I could not set the stable 2-4-2 stroking target RPM about 8,300-8,600 with Zinger 13x6 prop.
    The RPM kept fluctuating + - 1,000-1500 RPM no matter what I did to the needle setup.
   Comment:: I know that Zinger is not the highest quality stunt prop. but it does the job adequately for me when the engines run well.

2. The launch RPM that were more or less stable but I did not know if they were 2 or 2-4-2 cycle , were about 9,700 and I launched the plane expecting the laps
    to be too fast on 65" lines.
    Instead, the RPM dropped immediately in the level flight with lap times 5.7-5.8 seconds.

3. The engine was 4 stroking in this very slow level flight with not enough lines tension but when I was trying to "wave" the plane up and down, the RPM were 
    audibly increasing while the nose was up 45-50 deg. ( I did not risk the wingover), and decreasing when the nose was down 45-50 deg.

The engine is mounted with the cylinder pointing outside of the circle and the tank is 8 oz. Sullivan with the clunk. The tank is pressurized by the muffler pressure.
The tank horizontal center line is exactly at the spray bar level what is the default tank configuration but the tank can be raised or lowered within + - 1/2 inch.   

This engine has the exhaust timing about 150 degrees but I cannot assess the effect of the fuel intake port geometry/timing and the transfer ports geometry/timing on the engine performance. It is very likely that Evo60NX, being the RC engine, likes to run at stable RPM when the RPM are higher and, by depressurizing the combustion chamber using 0.45 mm. ( 0.018") shim, I made the engine UNSTABLE at LOWER RPM.

Possible solution 1: remove the shims and repeat the flight tests at the LOWEST stable launch 2-4-2 cycle RPM. (if 2-4-2 cycle launch stable RPM are possible for this engine), watching the level flight RPM and the lines tension.
 
Possible solution 2: change the prop to Zinger 12.75x4 and launch at HIGHER RPM.(10,500-10,800) without shims. It will be full 2 cycle on the launch so no 2-4-2 break in maneuvers but my Evo36 C/L run at 10,500 RPM. full 2 cycle on the launch with APC 11x4 prop. and my Parrot with this engine flew adequately for the entire pattern training with 5 sec. lap times on 60' lines.

Any other suggestions or comments?
Thank you.
Matt
 



Offline Chris Brainard

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Re: Evolution 60 NX - the story continues
« Reply #1 on: October 04, 2016, 01:12:44 PM »
I've replaced the carburetor with a .290" Venturi and Evolution .60 NX needle valve assembly on my ASP .52 to convert it to control line. I believe these engines are made in the same factory as the Magnums and Evolutions.  Other than machining the outside shape of the head from rectangular to round, the engine is stock...no extra head gaskets or changes to the timing. The prop is a APC 13 x 4. Fuel has been both Powermaster GMA 10/22 and Brodak 10/22. Runs a great 2/2 break and is very frugal on fuel. This engine is on my 1014 square inch/67 oz. Ringmaster 1014+ P. I think you're trying to run it with too much pitch.
Chris Brainard

Offline Matt Piatkowski

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Re: Evolution 60 NX - the story continues
« Reply #2 on: October 04, 2016, 08:05:23 PM »
Hi Chris,
What are the launch RPM of your Evo60NX with 13x4 propeller?
What is 2/2 break?

Do you know if somebody published the torque v/s RPM and/or power v/s RPM curves for this particular engine?

Thanks,
Matt

Offline Chris Brainard

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Re: Evolution 60 NX - the story continues
« Reply #3 on: October 04, 2016, 11:37:52 PM »
Hi Matt,
We're talking about two different engines...your Evolution .60 NX and my ASP .52. I do have an Evolution .60 NX, but it is the version specifically designed for control line. Is this the same one you have, or is the one you have an R/C engine converted to control line by replacing the carburetor with a venturi and needle valve assembly? The sleeves are different between the control line version and the R/C version. My Evolution runs best on Cool Power...all synthetic w/18% oil. It does not run well on 10/22. I ran into the same issue with my Evolution .36's too. THe first thing I would do is remove the head shims, change to Cool Power (or equivalent) and use an APC 13 x 4. My Evolution .36's ran like cr*p on 10/22. Changing to Cool Power instantly "fixed" the running issues. My ASP .52 is running well on the 10/22, but I plan to try it with Cool Power for comparison.

I don't know what the launch rpm is since I seldom use a tach except when breaking engines in on a test stand and comparing props. As I recall, the RPM was somewhere close to 10,000. A 2/2 break is setting the engine in a rich two cycle and it "breaks" into a leaner two cycle. To me it doesn't sound much different than a 4/2 break, but with the lower pitch prop, the increase in power is more subtle...and keeps the speed of the airplane more constant. My 67 oz Ringmaster has plenty of power with the ASP 52. By the way, our flying field is in the foothills west of Denver and about 6,000 feet above sea level. I'm flying on .018" lines x 65' eyelet to eyelet. Your Evolution .60, with the additional displacement should have more power than my .52.

I'm not aware of any rpm/torque charts published for these engines.

Hope this is helpful.
Chris

Offline Matt Piatkowski

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Re: Evolution 60 NX - the story continues
« Reply #4 on: October 05, 2016, 08:38:57 AM »
Hi Chris,
I have already removed the added shims and will try Evo60NX with 13x4 APC, setting, if possible the launch RPM in the 10,000 range or even higher.
Something tells me that Evo60NX, that was build for R/C, has the Torque v/s RPM curve peak shifted far to the right and cannot perform well at lower RPM like engines having the timing purposely set for C/L stunt. After yesterday's tests, I suspect that Evo60NX fuel transfer suffers if the RPM are in the 8,000 range, causing the engine to become erratic with unstable RPM on the ground and lower (!) RPM in level flight.

Comment: the removed shims (total thickness 0.018" and this is a lot...) were added on recommendation of the best stunt pilot in our club so I listened but...the guy runs muffled ST60 and other presently hard to get engines build purposely for stunt and also RoJett 91 with header/muffler. Consequently, I believe now he suggested the solution that was instinctive for him but does not work with EvoNX60.

The tests will show if this engine can give me 5-5.2 seconds lap times for RToucan that weights ~65 oz. and flies on 65.5' lines ( handle to CG.). I like to feel the lines tension everywhere in the semi-sphere and do not mind if the plane is flying a bit faster.

My other Evolution engine (Evo36C/L) runs well with 11x4 APC, with the launch RPM around 10,500 and with easy starts on stock Omega 10% nitro fuel.
With this prop and at this launch RPM., Evo36 C/L runs is full 2 cycle in the level flight and pulls the 40 size trainer easily through maneuvers on 60' lines with the lap times around 5 sec. During first phase of Wingover, Evo36C/L 2 cycle RPM go a bit up what confirms 2/2 break - I simply was not familiar with the term.

Evo60NX seems to work ok on stock Omega fuel without extra castor added and Omega is easily available here (Toronto, Ontario, Canada). I know some people say it is c*ap fuel but I am running my Evo36 C/L for the last two years on it and the engine is actually getting slowly better and better so...

I am going to fly tomorrow and we will see.

Regards,

Matt

P.S: we used to ski in the Colorado Rockies a lot when our son was racing. He moved to Switzerland 10 years ago to ski the mountains that are so big and steep it is scary but married recently the Swiss girl so perhaps the circumstances will tame him a bit?




Offline Chris Brainard

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Re: Evolution 60 NX - the story continues
« Reply #5 on: October 05, 2016, 09:56:38 AM »
Hi Matt,

I think you are headed in the right direction. I've considered buying the R/C version of the Evolution .60 NX to compare to the control line version because it is lighter than the Evolution .52 (i.e. - same case and crankshaft but bigger bore), but haven't done so, yet, because I got a really good deal on a Evolution .52 (I have two ASP .52's, one Magnum .52 and one Evolution .52 and plan to experiment with each of them to use as stunt engines). So far, I've only tried the ASP, but have been quite pleased with initial results.

Don't be deterred by the higher RPM. These engines are designed to run at that speed, and if you can simply change props to allow them to run where they are "happiest" will really simplify the process. By the way, I own about (8) of the Evolution .36's and once I followed the instruction manual regarding fuel, they have become one of my favorite engines.

Keep me posted on your progress.

Chris

Offline Perry Rose

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Re: Evolution 60 NX - the story continues
« Reply #6 on: October 07, 2016, 11:43:45 AM »
I use a BY/O 12 x 6 on my evo 60 c/l engine 10% nitro 22% oil and launch at 7800 or less. Any higher and it runs like yours.
I may be wrong but I doubt it.
I wouldn't take her to a dog fight even if she had a chance to win.
The worst part of growing old is remembering when you were young.

Offline Matt Piatkowski

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Re: Evolution 60 NX - the story continues
« Reply #7 on: October 07, 2016, 12:48:07 PM »
Guys,
Please see the attached.
I am very pleased with Evo60NX performance today and believe that so called 2/2 break with higher RPM can be effectively used in stunt.

My next plane with ICE (I am building and flying also electric stunt planes) will have Magnum XLS 52.

Having in mind that classic stunt engines like Fox, OS, ST are gradually becoming extinct, the use of the R/C timed engines is unavoidable or....simply go electric.
Regards,
Matt

Online Brett Buck

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Re: Evolution 60 NX - the story continues
« Reply #8 on: October 07, 2016, 06:42:09 PM »
I am very pleased with Evo60NX performance today and believe that so called 2/2 break with higher RPM can be effectively used in stunt.

    Yes, I think we know that.

     I would strongly urge you to try something like a 13-4.5  or 12.5-4.5 graphite 3-blade. The performance will be much better than a Zinger of any type. The only reason that all that pitch works with a 9600 rpm launch is because the engine is SO severely bogged down due to the crude propellor that the unload is minimal.

       Brett

Offline Matt Piatkowski

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Re: Evolution 60 NX - the story continues
« Reply #9 on: October 08, 2016, 08:00:17 AM »
Brett,
You know and other experienced people know but some guys in my club are 2-4-2 break lovers and if you try something else it is like breaking a taboo.
I would love to try the 3 blade high quality carbon composite propeller but my present pattern skills do not justify such investment. I am flying now the entire pattern more or less ok but I need much more practice with anything that flies adequately to the circumstances before I start thinking about fine tuning the equipment.

Please note that my Evo60NX is practically not muffled. A very short exhaust extension cannot be treated as true expansion muffler and the setup is noisy.
I will install the expansion muffler (8:1 ratio) and run more tests, expecting the launch RMP to drop to 8,500-8,600 and the level of noise below 90 dB.

I bet a lollipop that this engine, when muffled properly as described above, will still stay in full 2 cycle having 8,500 - 8,600 RPM on the ground with 13x6 Zinger.
What will happen in the air only the flight tests will show. I may try to throttle down to 7,800 RPM on the launch but suspect there will not enough lines tension and the plane will feel sluggish.

I am getting now the lap times in 5.0 - 5.1 sec. range using the 0.018" braided lines having the length 61' 1" (eyelet to eyelet), the Wingover, OH eight and square figures feel ok. , the plane is.... how shall I put it.... lively and I like this feel.

There is a chance one guy here will lend me the 3 blade carbon composite Bolly good for 60 size engines and I will test it with Jett60 and Evo60NX.
If I see and measure a true improvement, I will consider getting such propeller next year.

Regards,
M





Online Brett Buck

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Re: Evolution 60 NX - the story continues
« Reply #10 on: October 08, 2016, 11:02:15 PM »
Brett,
You know and other experienced people know but some guys in my club are 2-4-2 break lovers and if you try something else it is like breaking a taboo.

    I just hate to see people thrash with things like it is 1975 again.

 
     Brett

Offline Chris Brainard

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Re: Evolution 60 NX - the story continues
« Reply #11 on: October 09, 2016, 10:51:03 AM »
Did you even try the APC 13 x 4?
Chris

Offline Matt Piatkowski

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Re: Evolution 60 NX - the story continues
« Reply #12 on: October 13, 2016, 04:26:47 AM »
Chris,
I have not tried APC 13x4 yet - I have to buy it first. I have MAS 13x4 (black with white tips) though and will try it.
There is another problem: I have discovered that the ST60 NVA I am using with my Evo60NX cannot stop the fuel flow through the spray bar completely even if the needle is screwed in to the very end.

Simply put: I can keep turning the needle clockwise until it stops and in this needle position the engine still draws enough fuel to run at 8,200 RPM on my Zinger 13x6.

Correct me if I am wrong but the needle should stop the fuel flow in this position completely and the engine should stop being starved of fuel.

My OS Max 40 NVAs allow for complete closing of the spray bar fuel flow with needles and the engines stop but I cannot use them with Evo60NX venturi as they are too short.

Matt
 

Offline Chris Brainard

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Re: Evolution 60 NX - the story continues
« Reply #13 on: October 13, 2016, 11:55:33 PM »
Yeah, the needle valve assembly sounds like a problem! My experience with Master Airscrew black props hasn't been good. Lots of vibration and not much thrust. The APC's worked really well for me. I also have the Evolution 60 NX control line version and used the APC 13 x 4 on it on a Kairos (650 sq. inches - 60 oz. - .018" x 67'-0" lines eyelet to eyelet). It easily flew the plane with plenty of power and line tension everywhere in the pattern. I haven't tried loading the engine down with a higher pitch prop because it runs so well with a great 2-2 break.
Chris

Offline Matt Piatkowski

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Re: Evolution 60 NX - the story continues
« Reply #14 on: October 15, 2016, 07:32:38 PM »
Hi Chris,
I have ground tested my Evo60NX with MAS 13x4. RPM 11,300-11,400 on stock Omega 12.5% nitro (no castor added). This time the engine was equipped with a light muffler build by me using the Al tubes from the camping chair. I was also flipping the plane quite rapidly to check the nose up and inverted RPM and they were very stable - I could not hear any RPM increase with nose up so probably no 2-2 break.

Needle is fixed. It is possible now to close the fuel flow completely but, ironically, it is not necessary. At 11,300-11,400 RPM, the engine runs with the spray bar fully open and turning the needle even 720 degrees CW or CCW does not do anything.

APC 13x4 is coming and I will test the plane in the air.

Comment: I feel that my Evo 60NX, being the R/C engine, likes to run at higher RPM with the muffler. I forced it to run at 9,500-9600 w/o muffler with Zinger 13x6 and the RPM were stable, now the same propeller turns at 8,500-8600 with the muffler, with audible dip in RPM when the nose goes up.   

Again, I would love to see the Torque/Power v/s RPM graphs with different props.
Regards,
Matt

Offline Chris Brainard

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Re: Evolution 60 NX - the story continues
« Reply #15 on: October 16, 2016, 12:09:41 AM »
Hi Matt,
With the 13 x 4 are you able to richen the fuel mixture so that it sounds like it is running in a four stroke? My ASP . 52 sounds like it is running in a four stroke (and frankly I don't know if it is running in a four stroke or rich two stroke) and it leans out when I pull up and richens when I dive. It doesn't "sound" much different than the classic 4/2 stroke...it just does it at a much higher RPM. Bottom line is that it keeps the airplane flying at a very consistent speed...and is very easy to fly with plenty of power, everywhere in the pattern. Also, when the wind comes up, it is much less effected in regard to speeding up then my older engines which run the 4-2 break.

Once you get this worked out I think you will be pleased with the performance.
Chris


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