Keith,
First of all, I am glad you are okay. I always wear safety glasses when I'm working at the test stand because I'm always hovering around the engine, tweaking needle valves, etc. and I'm afraid something like this could happen to me.
This is very unusual. Could you please provide more info? Did you use an electric starter, your finger, or a chicken stick? Could you have nicked the prop while starting? Could you have cracked it slightly while tightening it onto the shaft? I've never seen a Fox stunt engine develop enough power to simply shed a blade.
Old age is not a problem as a rule. I have some props in my basement that are 40 years old and they are still in great condition. In fact, I think the wood and the grain structure are better than the new ones.
Thanks,
Ron