Lucky box is a good solution, though I have used up to one inch of dihedral with no lucky box or anything, just the regular horn. there is not very much angular change with one inch of dihedral it will most likely not even cause ANY resistance. Pat talked me through this,, I didnt believe him either ( silly silly me ) until i did it, and hes right,, big surprise there huh,,,
What Mark said ----
Use a single horn, no lucky box.
However, there is an important thing when you do this with a wing that has dihedral. I hope that I can explain it without using a pencil and paper.
The horn will be attached to the flaps in the usual way. You should use a horn that is just wide enough to insert into the flaps. In other words, the horn wire that goes into each flap should be no more than say 1/2 or 5/8 inch from the inboard edge of each flap. (Make sense so far? If this is not clear, I will try to explain in another way.)
Then, with the horn located between the two flap, you will see that the horn bushings need to be set slightly above the airfoil chord line through the center section of the wing. For example, take a 54 inch span with 1 inch dihedral in each wing tip and a horn that is 4 inches wide. The center of the horn will need to be just less than 1/16 inch above the wing center section chord line at the wing trailing edge. So, actually the busings which will be next to horn will be even less that that 1/16 inch dimension above the wing TE chord line. (Again, if this does not make sense, I will try to explain in another way.)
This works. Really. There is enough tolerance in the hinges, there is enough flex in the way the horn mounts in the flaps, there is enough flex in the whole system to allow the flaps to travel through their full range (say plus or minus 40 degrees) without any sense of binding. It really works.
Do not even think about using double horns on the flaps. That will allow flexing between the flaps to the point the airplane will be difficult to trim. There is no such thing as a flap/horn arrangement that allows too little flex from one flap to the other. A single horn is a step in the right direction.
(By the way, lucky boxes do have their place. This is when there is a highly swept back wing/traiiling edge (or stabilizer) or in the case of the stab, there is a lot of sweep in combination with a lot of dihedral like is found on some scale models.)
Keith