Randy is right on with this one. I cut a small section from roll of copper gasket tape and use removable thread lock, but same basic principal as his aluminum tape. My engine bays on may last 3 pipe ships are still clean as can be after hundreds of flights. Most if any header staining I get is from whatever mist blows back out the venturi, and that's almost nill since I don't run the pipe too short and run an air-filter.
You can probably attribute some of the increased success to the Internet and StuntNews. There are no secrets anymore, and the best of the best share everything. Manufacturers like Randy have websites now with proven setups listed and are an ever present source of help at contests. If yours goes haywire out of the blue, re-check the basic support hardware the same as you would a fox 35 (tank, plug, fuel, etc), because if you followed the instructions, it's probably not going to be the pipe setup.
I personally would also attribute no small part of the increased reliability to the fact that Randy's makes his own pipes now and resin he uses are a lot more reliable than offerings in the past by various other makers. I'm running some pipes that are several years old now, thousands of flights, and still no pin-holes, etc. just a little darkening on the first inch or so of pipe closest to the header on my oldest pipe, thats it.
I'd say the only weak link part of the hardware now left is the coupler. The heavy duty red and blue ones now that seem about as good as we can get. The big trick here is to have a straight shot from the header exit to the pipe. Any deviation or bend will stress the coupler and the hot gas and vibrations will shorten its life, and beat it to death until it fails at the bend.
If anything, I've probably become complacent running the pipe. I used to have rituals of ridiculous levels of pre-contest maintenance. Now I only change or replace what I feel is necessary at the moment, before my last practice sessions prior to a contest. (open a fresh can of fuel and do test flights on it, new plug, filter, etc) If no hiccups on that new plug or filter etc during the last practice flights, it's good to go.
In the ultimate holy grail of laziness, the one last thing to conquer would be to find a prop/nitro combo I could run year round from Florida 98+ degree summer heat and humidity to 38degree cold and wind in the morning round and mid 70's second round at the typical KOI without having to change anything. Hah! A guy can dream, no? (And before some electric guys jump in here, don't bother. I've already seen up close and personal what has to be done to get the same run when the temps vary as much as I'm talking about, and it's no less effort than switching fuel jugs and a prop.)
EricV
Duct tape work great also, the kind that has glue and paper on 1 side and metal foil on the other side, use for wrapping and sealing the ducts in your house . Too many people used thick gasket material or business card stock, this crushed and then naturally leaked.
Never had any problems with this for all the years I used it.
I sent pieces out to maybe 2 or 300 people, most all like it.
Randy