De Hill and Andrew,
I just got off the phone with Dan Banjok. Checking information against what I remember. Actually I'm wrong about the specifics of the 2 new 60th anniversary engines. One was fine. Jack Weston broke his in a bit. Since then it's been running well on an Old Time plane. Dan's engine needed the rework that I described. That engine was sent back to Fox when Dan discovered that the bushing/crank fit was too loose (leaking fuel), the cylinder clearance too tight, etc. Fox sent the engine back without rectifying anything, at least that's how it appeared to Dan. Dan then went to work, machining a new bushing, lapping the piston, grooving the back plate, installing an o-ring and so forth. The back plate was acceptable as is, a typical Fox piece, Dan just figured it would be neat to have plate the fit perfectly. The machining also let him set the crankpin to back plate at a distance he thought optimum. The cylinder was out of round, but was o.k. (not replaced) after the piston was lapped in to fit. Dennis Truxal had 2 engines, at least as far as I remember, Dan only remembers one. See above.
The problem with cylinder/piston fit seems to date back to the 40th anniversary engines, when Fox introduced a cylinder taper, pinching the piston at the top of the stroke. Dan says that problems occur when the taper is a tad too steep, causing piston bind right above the exhaust port. Running in takes a long time, if that happens. Causing excessive wear to the rod. Dan discovered this issue when running in a new 40th that would not top 9000 revs with 9x6 after a half hour break in on the bench. After careful lapping the engine came into it's own. Running with a lot of power. Dan's new 60th is a very strong runner now, with a strong break, lots of power. The pre-40th engines are made with a straight cylinder wall. Those engines break in without much issue, but are poor at hot starting. Tapered sleeve engines probably make a bit more maximum power.
Yep, Foxes have their fascination.
FPs and LAs can be adopted to our needs and made to work well. Longevity is rarely an issue. Easy enough for those of us past 60, to lay in a lifetime supply. Comparatively cheap, too. Beyond that, of course, are the dedicated stunt engines. Amazing products. Durable, tunable and manageable, etc. Great, great products. Dan's PA61 was in steady use for five seasons. Still runs great. I doubt that the Fox 60 would compare. At nearly $300, if you can get one, well, that's near PA/Ro-jett territory.