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Author Topic: Engine Operating Instructions  (Read 1837 times)

Offline Robert Zambelli

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Engine Operating Instructions
« on: December 22, 2010, 06:26:28 AM »
I have quite a few old Fuji engines and I came across the instruction sheet for one from the 50s.

                                                           HANDLING OF
                                                            FUJI ENGINE

FOR BEGINNERS

Glow engine is a small engine of 2 cycles and is started by a special plug using 2V battery. When its revolution reaches to perfect condition, electricity must be cut off from the plug as it rotates by compressed heat.
Control of fuel supply shall be done by adjusting of needle valve. Starting is obtained by revolving or propeller of flywheel by hand. It is designed to produce 9,000 to 15,000 rotations per minute.
Such high revolution of engine requires fixing of Fuji engine firmly on hard metal (hard & strong) to avoid coming-off or sliding. To give the engine perfect pitch and endurance, tuning for 20 to 30 minutes is necessary at slow speed using about 1” larger propeller than standard size and give about 1-minute highest rotations with gradual perssing of needle from slow to quick at the end of tuning. The position of fuel tank is better nearer to the engine keeping surface of fuel levelled with the needle valve.
As dust gets in from exhaust air hole giving or causing friction of cylinder and piston, the engine must be kept clean well washed with gasoline after used.
When it is used in free flight and is dropped from air, it must not be used as is, unless after well cleaned.

STARTING

The engine must be fixed on proper place as indicated by the safest way.
Fix plug with packing after well tested with electric battery as gas leaks or cause high compress ratio, if no packing is used.
Then fill into the tank
Repeat putting back of needle 5 timed from the point valve is closed. Close air vent hole with finger tip and turn propeller twice or so to bring fuel to the needle.
Put small quantity (about 2 or 3 drops) of fuel inside cylinder through exhaust air hole.
Connect one end of wire to 2 V battery either positive or negative
 Connect other end of wire to the engine.
Turn propeller or flywheel in opposite way of clock by hand. Best position of piston at this time is where the piston stops by compression.
Bring rotation of engine by gradual closing the needle and stop at the highest. Then take off electric wire.
If engine stops after started, repeat operation from (5).

CONSTRUCTION OF FUJI ENGINE

Fuji is passed rigid standard inspection test and is preferred not to be dissected unless it is absolutely necessary
When fixing plug, use proper washer to avoid inefficiency by leakage of gas or cut-off of plug by high compress ratio.
Compress ratio of all Fuji engines is 6.5:1. If dissected, 0.2 gasket must be inserted, as compress ratio will differ by different thickness of gasket between crank case and cylinder, when put it up again.
 The position of fuel nozzle when fixing needle valve, must be faced in right angle to the wall of fuel sucking hole. If not, short supply of fuel will not give continual revolution.
Gasket is placed between crank case and crank case cover to prevent gas leakage. So, please take care this is properly done, otherwise, causes a non-revolution.
If dust gets in the hole of nozzle, it will prevent the proper running of the engine, as the hole of the nozzle is very small In this case, send air through fuel pipe or put finger tip on the air sucking hole and turn the engine opposite to clock way.
Then dust comes out. Thus, take care to keep dust away from the engine.

FOR STORING

Each section of the engine must be thoroughly cleaned by gasoline etc, for if dust gets in during air flight or its running, it quickens wearing out by friction of cylinder and piston. After cleaned, put No 10 machine oil inside cylinder and air sucking hole, and give a few turns disconnecting the plug.
Fuel tank must be cleaned each time after used. Otherwise, remains of oil (waste or refues) may prevent proper running of the engine.
Cylinder must be covered with paper or cloth in storing to prevent dust to get in.

Offline john e. holliday

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Re: Engine Operating Instructions
« Reply #1 on: December 22, 2010, 08:06:33 AM »
No wonder my engines don't last long.  Forgot to wash them after every flight. LL~ LL~  I do have some engines that I have lost count how flights on them with out tear them down to clean them.   H^^
John E. "DOC" Holliday
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Shawnee, KANSAS  66203
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Online Brett Buck

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Re: Engine Operating Instructions
« Reply #2 on: December 22, 2010, 08:12:55 AM »
If dust gets in the hole of nozzle, it will prevent the proper running of the engine, as the hole of the nozzle is very small In this case, send air through fuel pipe or put finger tip on the air sucking hole and turn the engine opposite to clock way.
Then dust comes out. Thus, take care to keep dust away from the engine.

    Do not taunt Fuji Engine.

    Brett

Offline Robert Zambelli

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Re: Engine Operating Instructions
« Reply #3 on: December 22, 2010, 09:05:25 AM »


   "Do not taunt Fuji Engine"  >:D

    Lest Samurai come and plug up your air sucking hole.     LL~ LL~


                           Bob Z.

Offline Randy Ryan

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Re: Engine Operating Instructions
« Reply #4 on: December 22, 2010, 09:12:21 AM »
Bob, Randy over at RJL may be interested in that, or a copy of it. I sold him a FuJi steel finned .29 a few years ago, he would not take no for an answer (lucky me).
Randy Ryan <><
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Offline GGeezer

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Re: Engine Operating Instructions
« Reply #5 on: December 22, 2010, 08:31:26 PM »
Well, I'll be jiggered! I wondered what ever happened to the guy who wrote those engine instructions, now I know.

He was hired by Microsoft, happily living in CA and churning out instructions for their software  ;D!

Offline Bill Little

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Re: Engine Operating Instructions
« Reply #6 on: December 22, 2010, 10:06:43 PM »
Actually, from what I have seen for instructions many decades later, that instruction sheet is very "readable" English!  Dude, I know we have all seen some "instructions" where the translator had already gone well past his limit of Saki....... to say "something was lost in the translation" is one of the World's biggest understatements!

Those are actually pretty good.  Can't believe they were done in the '50s!

Merry Christmas!
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Offline dennis lipsett

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Re: Engine Operating Instructions
« Reply #7 on: December 23, 2010, 10:19:10 PM »
If you have a Fugi 049/061 and 15 outboard motors then you would be one happy camper when you decide to sell them. Also their inboards aren't too bad. I ran some of them in Korea and while they sure wern't powerhouses, they wern't completely useless. They really did fly models, just not as well as the OS max 3 and Enya 35's that we also used.
Dennis

Offline Balsa Butcher

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Re: Engine Operating Instructions
« Reply #8 on: December 23, 2010, 10:22:59 PM »
Dennis, when were you flying CL in Korea? Camp Casey perhaps?.. 8)
Pete Cunha
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Offline Bill Heher

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Re: Engine Operating Instructions
« Reply #9 on: December 25, 2010, 08:07:33 AM »
Well, I'll be jiggered! I wondered what ever happened to the guy who wrote those engine instructions, now I know.

He was hired by Microsoft, happily living in CA and churning out instructions for their software  ;D!
I work for the American division  of a Japanese company and read these kind of instructions / translations almost every day. Those are very good- the person doing the translation knew both some english and something about the subject matter. I get electronically translated documents that make no sense at all. software knows nothing about the equipment, and the translation is often more conversational than technical.Example of an error message on a machine made of mutiple processing chambers that run on an internal LAN- when 1 chamber has a problem

" Communicate with the dis-affected unit to resolve the conflict harmoniously- if unable to resolve dispute- re-energize the equipment" - actual translation - "It's windows based- re-boot it"
Bill Heher
Central Florida and across the USA!
If it's broke Fix-it
If it ain't broke- let me see it for a minute AMA 264898- since 1988!


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