Five minute epoxy takes thorough mixing, just like any other epoxy. It really takes a couple of minutes of mixing to get it uniform, then apply and hang on tight. You have a lot less leeway in the proportions and mixing than with longer cure stuff. Like any other epoxy, warming it during the cure to speed the reaction and doing a post-cure by heating it again after it is hard will help it get the maximum strength. You're looking for 240 deg. or so during a post cure and hot enough so it gets runny just before it kicks off.
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BOTTOM LINE:
The major error in mixing expoxy and fast drying two part bonding agents...
IS BEING TOO STINGY IN MIXING a large enough portions.
The smaller the portions.....IT IS BOTTOM LINE JOB NUMBER ONE...TO MIX BOTH A & B PORTIONS EXACTLY AS STATED!
So many model builders just don't understand the principle that just because one mixes the exact parts onto a mixing surface before mixing...REALLY DOESN'T MEAN A THING UNLESS
you factor in what you are using to mix that batch of goo together with, be it a popsic-stick , a Q tip..etc.
Also remember that on some of these two equal part formulas are not created equally...Often the B part hardner and the A part have really major vicosity thickness differences...and especially when mixing teenie-tiny amounts--TRUST THIS!!! WILL ASSURE YOU THAT YOUR MIX WILL NEVER BE ACCURATE ENOUGH TO MAKE THE RIGHT MIXED PORTIONS.
BE MEAN!! KEEP IT CLEAN!!!!
DUST, GREASY FINGER PRINTS, AND MOISTURE, ARE REAL EXPOXY JOINT KILLERS.
Due to the fast set up times...this adds to the errors in mixing plus gives virtually little time for the mixture to be absorbed into the materials to be bonded.
Parts such as plywood, metal, non-pouris' surfaces should alway be roughed up or scored, then carefully chem cleaned (naptha-whatever) and kept free from dust etc. before bonding with fast setting expoxy glues.
MIXED CORRECTLY, CLEAN PROPERLY, MIXED CAREFULLY WITH CONSISTANT BATCHS AND WITH MATCHING MIXING TOOLS..will assure that these fast drying expoxy's will be produce a beautiful long lasting and stress crack free model that will last years and years.
Attached is a photo of one flutter stress-test models that was built with the very fasted setting glues...that endured the most rigorous stress flight testing that I ever had the pleasure of being a part of their build and test team. Balsa to bals...(Vigor brand super goo' CE-480 ) and Devcon 5minute on other fiberglass-metal to balsa joints...
That model endured amazing stress testing..
(check the rudder!!)
. It was bumped into by mistake by our test director...and during the next model run... that rudder part, broke off and blew down the tunnel during the yaw damper testing faze.
Our model build team....and me were put into over-drive and had a bare balsa rudder remade in less than 70 minutes.
Without fast drying expoxy or super goo' that test would have been toast.