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Author Topic: Saito 72 with OS throttle  (Read 35947 times)

Offline ash

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Saito 72 with OS throttle
« on: November 13, 2023, 05:47:46 PM »
Hi guys...

I've just picked up a used Saito 72 Golden Knight fitted with an OS throttle. It was replaced after the original carb was damaged and no spare parts were available.

Do any of you have thoughts on the pros and cons of keeping this OS throttle and modifying it as per Bob Reeves' method, versus making a whole new venturi and needle valve assembly along the lines of perhaps the UHP or Beringer types.

I'm equipped to do either to the required precision without much trouble.

PS. That brass piece is just a tube pressed onto the carb as a duct for the model it was in. Will be coming off either way.
Adrian Hamilton - Auckland, NZ.

Offline Robert Zambelli

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Re: Saito 72 with OS throttle
« Reply #1 on: November 14, 2023, 08:24:20 AM »
Hello, Ash.
You have a most interesting setup there.
I've been using four cycle engines for around 25 year but I've never heard of swapping a carburettor like that!
First off, are you sure that's an OS carb?
I have a SAITO 62 and the carb is nearly identical (?)
In any case, the SAITO 72 is a great engine. I've had a few and they are very powerful and reliable.
For your setup, I would suggest that you try it as is. If you plan on doing C/L and don't need the throttle, just wire it wide open and see how it performs. I have done that many times with flawless performance.
I did make a number of plain venturies for the 72 which worked quite well. I used a single taper with the vena contracta at .30 inside diameter. I used stock OS Max and Super Tiger NVAs, both yielding very good results.
Keep in mind that the four-cycle engines are very sensitive to air leaks - make sure everything is well sealed.
Also, check your valve tappet clearance - should be around .002.
In general, the four cycle engines run best with a 20/20 nitro/synthetic fuel and an OS 4-S plug.
The 72 will easily turn a 13-6 or 13-7 prop.

Use it on the biggest plane you have - it will easily handle things like the Patternmaster.
Remember, one test is worth a thousand expert opinions!

Bob Z.





Offline Robert Zambelli

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Re: Saito 72 with OS throttle
« Reply #2 on: November 14, 2023, 08:35:31 AM »
I think you're right - it does appear to be an OS carb.
Tests should be very interesting.

Bob Z.

Offline ash

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Re: Saito 72 with OS throttle
« Reply #3 on: November 14, 2023, 10:14:59 AM »
Thanks for the tips, Bob.

I'll give it a test run as is before deciding how to go. In fact I'll probably test fly it with the throttle fixed until I know what it wants in the prop and RPM department.

It'll be going into a rebuild of my old Zone 2 designed by Brad Walker for the Saito 72.
Adrian Hamilton - Auckland, NZ.

Offline Robert Zambelli

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Re: Saito 72 with OS throttle
« Reply #4 on: November 14, 2023, 11:32:43 AM »
I forgot to mention.
When you have the rocker covers off, flood the valves, rockers and pushrods with oil.
Also, squirt some oil into the crankcase and shake it up well to insure that everything is well lubricated.
Too much oil won't hurt - it'll just blow out through the vent.

Bob Z.

Offline ash

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Re: Saito 72 with OS throttle
« Reply #5 on: November 22, 2023, 12:48:12 AM »
Well, I've given it some test runs on the bench and it seems to go OK. Starts easily when choked properly, and runs about 9200 on a fat 23x6. I expected a bit more than that, but maybe the OS carb bore is smaller...

One thing I've noticed is that there is quite a lot of axial play in the crankshaft, both cold and hot. About 0.3mm (.012"). That would not be unusual on some engines set up for peak perfect at maximum running temperature, but I wasn't expecting it on this one. I don't think my Saito 62 exhibits any such play.

The bearings sound and feel clean and smooth. Could they be due for replacement?

Any thoughts on what is normal for crankshaft/bearing axial play on a Saito?
Adrian Hamilton - Auckland, NZ.

Offline Scientifiction .

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Re: Saito 72 with OS throttle
« Reply #6 on: November 22, 2023, 06:45:40 PM »
6 thou. end float on a Commando ! . The 4 Strokes are notorious for dry bearings . Pre Lube is Std Proceedure - before use . The Oil Drian Tube set up is for flow thru , to keep em lubed .

So highly Likely inddeeeedddd that the bearings ARE SHOT . From the sound of it .

https://aerocirculairesainte.files.wordpress.com/2019/09/ic12.pdf there https://aerocirculairesainte.wordpress.com/plans/ there are Venturie drgs. 7 the Later Newsletters THERE . From the horses mouth. Beringer et. Co.

Not Operated one in a plane . However , let go of a few . The Propellors so big , when you let go IT stops & the aeroplane revolves !  ;D Well. One does wonder . Anyway .
Reg's latest Walker Mustang runs a 56 . Still authoritive thrust on the ground . The Discoverys sometimes have too .
THE POINT
being a small intake on a 72 might be enough , so you dont have to use twelve feet of propellor . Urtnowslis theorum was over 12 inch & youre in for a Rabe Rudder .

SOMEBODY was on about Wide Fuselages and tank INBOARD . Maybe Mr Zambilli himself ( in F. M . ) The Bloke with the .40 4 stroke profile at OneHunga centuries ago , the tank was INBOARD of the N V A COMPLETTELY
It did the Rich 4 stroke level , leaned off 2 stroke overhead . Maybe it might not have been two strokeing , BUT It Was ' down a gear ' ( up in power ) up there . Fuel Head level. Fuel Draw o. h. . With Tank INBOARD .

youd be wise to strip & access the 72 before it digests itself . Most R C flyers ARNT up on ' Engine Maintanace like their poorer breatheren .  VD~

https://www.     youtube.com/      watch?app=desktop&v=Ys6tWzR98iE probly plenty other Satio strip etc on SEARCH . The PRE LUBE bearings & Breather Hose CLEAR for oil circulation is a mandatory ritual .

Davids stuff ( on u tube )
Saito FA-72GK Customer Engine Disassembly
How to: Saito Engine Bearing Removal
PUT THAT HAMMER AWAY !

AFTER RUN oiling is mandatory too . ( after flying session ) Also , they wind them through backward - to ensure theyre ' clear ' . Dont Hydraulic .

so prime , pull through , 3 or six turns backward .  Turn untill AGAINST compression ( normal rotation ) Then flip back across ' clear ; so it hits comp. backward - and backfires forward - running .  :P I think it is .

The fuel in the cylinder , mounted iinverted , can throw itself into the combustion chamber . Dosnt Compress . Bent Rod & other malyadys . So check the rod for alignment while its apart , and all the other bits .
Some say a 5 or 10 x jewllers eye thing , and light . Check the ring land & ring . etc . A good find . A 72 .  H^^

« Last Edit: November 22, 2023, 09:04:31 PM by Air Ministry . »

Offline Robert Zambelli

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Re: Saito 72 with OS throttle
« Reply #7 on: November 23, 2023, 02:30:42 PM »
Mr Ash: First off, you may have a carb for a smaller Surpass engine, like a 52.
Second, I hope you meant a 13-6 and not a 23-6!
Lastly, I checked a number of my engines and they ALL exhibited no crankshaft endplay that I could feel or see. Possibly a very very slight preload(?)
I would suggest not running your SAITO until you have identified/eliminated the axial play.
I will try and send a photo.
The spacer and cam drive gear determine the axial location of the bearings on the crankshaft.
If it is wrong or has been modified, the crank can move axially. NOT GOOD.

Bob Z.





Well, I've given it some test runs on the bench and it seems to go OK. Starts easily when choked properly, and runs about 9200 on a fat 23x6. I expected a bit more than that, but maybe the OS carb bore is smaller...

One thing I've noticed is that there is quite a lot of axial play in the crankshaft, both cold and hot. About 0.3mm (.012"). That would not be unusual on some engines set up for peak perfect at maximum running temperature, but I wasn't expecting it on this one. I don't think my Saito 62 exhibits any such play.

The bearings sound and feel clean and smooth. Could they be due for replacement?

Any thoughts on what is normal for crankshaft/bearing axial play on a Saito?

Offline Robert Zambelli

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Re: Saito 72 with OS throttle
« Reply #8 on: November 23, 2023, 02:38:22 PM »
Here is a diagram.

Offline Scientifiction .

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Re: Saito 72 with OS throttle
« Reply #9 on: November 23, 2023, 06:05:29 PM »
Was in a Stunt News , Hoffman & his Firecracker Build .

Made the fuselage a touch wider , and considered tank should be as far inboard as you could get it .

Tecnically , side mounted , with the outer face of the tank level or inboard of the N V A ,

in level flight , all the fuel has a positive head .

dead overhead it is a negative head .

seems to work , if you set so not lean in the o. h. eights . or your doomed . the other aspect is in WIND the fuel head keeps it rich , so limits speed up . Drops the power as you go low .
2 strokes and 4 strokes . Just like the inboard tank on profiles , as a extreme example .

Offline Robert Zambelli

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Re: Saito 72 with OS throttle
« Reply #10 on: November 23, 2023, 06:16:36 PM »
I hate to ask a stupid question but WHAT IN HELL ARE YOU WRITING ABOUT????????????????????????????



Was in a Stunt News , Hoffman & his Firecracker Build .

Made the fuselage a touch wider , and considered tank should be as far inboard as you could get it .

Tecnically , side mounted , with the outer face of the tank level or inboard of the N V A ,

in level flight , all the fuel has a positive head .

dead overhead it is a negative head .

seems to work , if you set so not lean in the o. h. eights . or your doomed . the other aspect is in WIND the fuel head keeps it rich , so limits speed up . Drops the power as you go low .
2 strokes and 4 strokes . Just like the inboard tank on profiles , as a extreme example .

Offline Scientifiction .

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Re: Saito 72 with OS throttle
« Reply #11 on: November 23, 2023, 06:25:41 PM »
" I’m  using  the  same propeller/tank/fuel   setup   as   in   the original model and am happy to find that  the  aeroplane  is  behaving verysimilar to its stablemate – as it should. "

HOLD YOUR SEATS . ! :)  https://pampacl.org/wp-content/uploads/2020/02/SN_Magazine_-NOV_DEC_2007.pdf ( computer was in feminist mode earlier . Uncopperative . It had to ' find itself ' .  ;)

THERE is a DIAGRAMME of the FUEL TANK , there . ( Now were off to find his Numero uno fryercracker builld issue , with the r elefant statement .

Boer Elephant !  https://pampacl.org/wp-content/uploads/2020/02/SN_Magazine_NOV_DEC_2006.pdf  ( just kidding ? )

Direct from




"" The Tank. For some time now with 4  strokes  I’ve  been  using  a  ‘Uniflow’ type  home  made  clunk  tank.  The approximate dimensions are (in metric) 92mm long, 30mm deep, 30mm wide at the front and 50mm at the rear. The feed and vent pipes are central to the depth with the vent pipe being about 20mm from  the  back  of  the  tank  and  flush with the outboard side. The inboard of the  tank  should  be  mounted  inboard as far as possible – this seems to aid in the prevention of ‘wind-up’ in windy weather, as when the model tends to speed  up  in  consecutive  manoeuvres the centrifugal force increases ‘pushing’ the  fuel  into  the  engine  (4  stroke –  normally  aspirated)  and  tending  to ‘richen’ it up – consequently the motor tends  to  slow  a  little  and  the  model doesn’t ‘wind up’ as much. I’ve found that tanks of this design have supplied very consistent engine runs right to the last drop of fuel.  ""

invented on THIS . The NVA is out on the plug in venturie , so therefore ALL the FUEL is inboard flying level , and below the intake , overhead . Thi'd fly in a gale despte the weeny FSR 25 clone . on .018s , Mate .


I think it was Ash , actually ? at Onehunga around 2002 with a white ( and blue ) profile OS FS .40  side mount clunk tank , with outboard edge aligned fore & aft with needle . I pointed out the run .
' No its Not , we're off to Mc donalds "
Right then . LL~
There huge H T lines there . Like the cell phones - Currents discernable at the handle at the far edge of the field , on Dew Point days .


In a valley with a huge power station , in winter . I said to someone ' everyone seems to opperate at about 80 Hz here ' . the Reply was " Everyone knows that " like living in slow motion & various other ' benefits ' . :o

perceptual , logical , etc . a bunch of flavour enhancing substances apparently was considdered sufficent remidy to get them home .  S?P
Having been brought up on the outskirts , the city mugs are made for observation . Most irregular , mostly . S?P LL~



this place was 1.000 megawatt . ( Onehunga is Aucklands main In Line . buzz hum wirr . )
only day tthe people appeared sane was when there was a big bang one evening , and everthing went OFF . after a half hour the troglodites started appearing from their curtained tevevision indoctrination
and were bewildered by the sky ( blue ) and clean cool evening air . They adjusted . ( some anyway ) and stopped looking like they wernt about to die a dawn . Most irregular . The car would loose a cylinder driving past it . ( loose / Un tight clip on H T Lead ) Theyed say you could hold a flourescent tube up , in there . It would light up , it didnt need to be plugged in . " NO , IT DOSNT AFFECT US "  ~^too , stands on end
if you get out to check it .
« Last Edit: November 23, 2023, 07:02:20 PM by Air Ministry . »

Offline Robert Zambelli

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Re: Saito 72 with OS throttle
« Reply #12 on: November 24, 2023, 08:27:44 AM »

I repeat:

   I hate to ask a stupid question but WHAT IN HELL ARE YOU WRITING ABOUT????????????????????????????

Offline Scientifiction .

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Re: Saito 72 with OS throttle
« Reply #13 on: November 24, 2023, 04:54:37 PM »
Cognition .


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