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Author Topic: FP 40 Set Up!  (Read 2311 times)

Offline Andrew Tinsley

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FP 40 Set Up!
« on: July 15, 2012, 07:36:31 AM »
Hello All,
I am sure this has been done to death, but I would like to summarise the knowledge base. I have acquired 3 FP40s that are well used, but still have excellent compression. These are R/C models and they have all been fed on lots of castor. There are two ABN and one iron/steel engine (Ouch for the ABN models!). I have spent some time cleaning the castor crud both internally and externally and they still look good and still have good compression. So I intend to run them as follows.

1/ In profiles with RIGID front ends and some anti foaming agents in the fuel. Haynes type R/C tanks. Uniflow with or without pressure (what works!)

2/ 5% nitro and maybe 25% oil (a mixture of synthetic and castor).

3/ A 3 to 4 inch pitch prop and diameter to suit the model.

4/ Free flow tube muffler (because I don't like tongue mufflers. They are too noisy for me).

5/ Launch rpm to get a suitable airspeed, but probably 10,000 rpm plus, to get the engines closer to their design rpm.

6/ Line length to suit lap time.

7 Venturi ........well the FP20 venturi with OS needle valve and the FP40 venturi with ST needle valve have about the same free area. The FP40 with OS needle valve gives much more free area.

8/ Possibly one more head shim or maybe two depending on how they run.

9/ I intend to use them in a fast 2 cycle mode, 4-2-4 operation seems to be asking for trouble, which I can well do without!

 There seems some conflicting advice about venturis, some say a large area  is required , presumably to increase fuel / oil flow and hence promote cooling. The other school says small free area venturi to restrict fuel flow and hence throttle the engine back. So here we have a conflict, both ideas have virtue, but can they both be correct?
The dreaded FP40 runaway is generally ascribed to thermal runaway and this seems reasonable, hence the profile idea with everything hanging in the breeze, to promote cooling! Maybe even use high temp paint to increase the radiative transfer of heat (every little helps!)
One thing that puzzles me about the very real runaway problem is the following. I have seen plenty of R/C FP40s in action. If you do some violent maneuver on say 2/3rds throttle, then I have never seen one runaway, must be a lesson there, although I can't figure it out, unless you use the R/C carb for Stunt with it wired 2/3rds open!!! Don't laugh, no one has been able to tell me why it doesn't run away, in conditions that are very close to C/L maneuvers.
The engines only cost me a few bucks and I can always use them on the dark side if they don't work for C/L. Any comments would be welcome before I go down this well trodden route. Some people seem to have cracked it. The Philly fliers use stock engines and the larger area carb yet others have done it with the FP 20 carb! Comments Please?

Regards,

Andrew.
BMFA Number 64862

Offline Andrew Tinsley

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Re: FP 40 Set Up!
« Reply #1 on: July 15, 2012, 09:32:43 AM »
I forgot to add that my plug of choice for stunt, is an Enya No3 and to hell with the cost!

Regards,

Andrew.
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Offline Geoff Goodworth

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Re: FP 40 Set Up!
« Reply #2 on: July 15, 2012, 05:53:42 PM »
Andrew, I have bought many FP 20/25 venturis from Tower and, despite what they say on the web site, the ID is 6.5mm. The one they sell for the LA 46 measures 7.1mm.

I tried the FP 20/25 venturi in one FP 40 but the engine struggled in a fairly porky model. Several people in our club had success with the small venturi that used to come with the FP 35 and FP 40. This is 6.75mm or 17/64" ID. I tried the 17/64" venturi in the FP 40—was happy with the engine run but it still struggled in the model so I replace the engine with an LA 46 with the large, stock venturi—happy days.

In all cases, I use the OS NVA—3.5mm OD. The stock ST NVA is 4mm OD and the crankcase and venturi will need drilling out on your FPs if you take that route.

I suggest that you get enough FP 20/25 venturis to convert the engines plus one. Enlarge one to 17/64" ID and try it along with the stock FP 20/25 venturi.

The stock OS FP head gaskets are 0.016" thick. I am very wary of adding extras because of the impact on overall timing. There are 0.010" thick head gaskets available from several sources and I would mix and match the thicknesses if extra gaskets prove necessary. One 0.016" is stock, two .010" is a small step, one 0.010" and one factory 0.016" is a further small step before you get to 0.032" with two stock gaskets. I had a hemi-head on the FP 40 in the example above.

The attached article offers a few other comments that may prove useful.

Offline Chris Wilson

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Re: FP 40 Set Up!
« Reply #3 on: July 15, 2012, 07:22:39 PM »
Hi Andrew,
                does this help?

The OS 40 FP and its "clones" (such as the Tower 40) have a larger bore than the 35, and wider bypass slots cut into their sleeve. When modified in the same manner as our 35 FP, and mounted in a "normal" (upright or inverted) position, these engines allow an excess amount of fuel to be thrown on the plug in certain maneuvers (such as the intersections of the eights) which causes a momentary "stutter" or "burp" in the engine, making them unsuitable, in our opinion, for an upright installation. This problem does not exist, however, when the engine is mounted sideways, as on a profile. When mounted in such a manner, these engines operate with much the same characteristics as our well proven Stuka Stunt 35 FP, but develop even greater power. We have one mounted on the Profile Stuka, and use it exclusively in that configuration. After modifying several of these engines for other modelers to use on their profile planes, we decided to offer the engine as the Stuka Stunt 40 Profile Special.

First offered as a modified OS 40 FP, we have since begun to offer the Stuka Stunt 40 Profile Special as a modified Tower 40. The Tower 40 is a "drop in" replacement for the 40 FP, but offers the advantage of a better balanced crankshaft and a true chrome plated ABC piston/cylinder assembly. These engines are fitted with our custom Delrin venturi and your choice of a standard front mounted OS needle valve, an OS remote needle valve, or an ST needle valve assembly."


From  - http://www.clstunt.com/engines.htm
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Offline Andrew Tinsley

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Re: FP 40 Set Up!
« Reply #4 on: July 16, 2012, 06:39:08 AM »
Hello Geoff and Chris,
Geoff thanks for the info on the ID of the OS venturis. The one for the 46 LAS was in the past listed as the one for the FP40. I do realise that the bores of the OS venturis seem to vary quite a lot. I am not bothered about redrilling the FP40 case to take the ST NVAs, but thanks for reminding me!
The adding of some head shims is a deliberate ploy to alter the timing of the engine. A simpler way than recutting ports or moving the linerup or down. I thought the standard OS hesad gasket was 15 thou and the ones that len supplies are 10 thou. I have both and will use them to best advantage by making the smallest possible change in gasket thickness to cure the runaway.
Chris, thanks for Len's Stuka Stunt Works write up of the FP40. I read it a number of years ago and took some heed of what was said there.
I would have thought by now that there would be a consensus on how to run the FP40 for stunt, it shouldn't be rocket science. I know that Len goes on about varying deck height on these engines, but again that is something that can be altered.
I like a constant two for my stunt runs, so that shoulddn't be difficult to achieve, even if you depitch some props to 2 inch pitch and let the engine run as it wants to! I have had a conversation with a gent here in the UK that gets perfect 4-2-4 runs from an FP40! He swears that Flair yellow spot fuel (5% nitro)  coupled with a Taylor idle bar plug is all you need and he runs a 6 inch pitch prop! Maybe this is another one off that works for his particular engine?

Regards,

Andrew
BMFA Number 64862

Offline Geoff Goodworth

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Re: FP 40 Set Up!
« Reply #5 on: July 16, 2012, 10:01:59 AM »
Yes, Andrew, the LA 46 venturi is the large venturi from the days when OS supplied the FP 35/40 with two venturis. Also, I have several charts developed by different people and I'm guessing that, like me, they took their dimensions with a vernier caliper rather than inside micrometers or ball gauges so there are some slight variations in quoted figures.

When it comes to head gaskets, I've tried to measure the thickness and I'm not convinced that the stock OS parts are absolutely flat. My guess is that, coming from Japan, they are made from 0.4mm aluminium sheet. Also, the LA 46 head gasket that I measured seemed to be 0.010" thick—probably 0.25mm. I haven't seen any reference to a thinner gasket on the LA.

When it comes to differences between engines, I've found .006" difference in the deck height—the distance from the piston crown at TDC to the top of the cylinder flange—on three FP 40s and one FP 35 that I have measured. I've also found 0.005" difference in two Magnum GP 40s. It appears that the optimal figure is 0.190" for the OS engines. How significant is the difference? I don't know.

As for propellers, the APC 11" x 4" and 11.5" x 4" are worth a try and several of my mates in the US like the APC 12.25" x 3.75" cut down to about 11.5" dia for the FP 40. At 12.25" dia, it was too much propeller for the FP 40 that I tried and I'm currently running a Bolly Clubman 11.5" x 4.5" but thay are no longer made. If you can find any, try them.

When messing with engines, I'm always concious of a comment from some years ago to the effect, 'If you detune an engine to run like a Fox 35, it will probably produce the same power as a Fox 35.'

Offline kenneth cook

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Re: FP 40 Set Up!
« Reply #6 on: July 16, 2012, 10:12:47 AM »
           I recently took out my FP.40 powered full bodies P-40 stunter. I only have a 4 oz. tank installed and the plane won't make the pattern. Seeing everyone posting about changing venturi sizes I decided to give it a go. I discovered that the LA.25 venturi installed in the FP.40 gave me probably the worst running engine I ever experienced. The plane had absolutely no power, the needle practically did nothing for the run as there was little or no change audibly unless you really backed it out. The venturi size measured .256". The venturi I removed was .270". Now some state that this combo works for the LA.46. I can tell you it sure didn't work here. The .270 venturi is back in and I'm going for a larger tank. My prop was a 11 x 4.5 Thunder Tigre. Randy Smith tongue muffler and wedge tank no uniflow. The plane runs absolutely beautiful with the large venturi. There is obviously a point where too small is too small and I certainly found it. I've noticed this with my adjustable venturi setups on my speed limit combat equipment. Closing down the venturi may get you the economy, but you will have no power.Ken

Offline Andrew Tinsley

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Re: FP 40 Set Up!
« Reply #7 on: July 16, 2012, 01:45:51 PM »
Thanks Geoff and Ken,
Geoff, I have no wish to detune the FP40s, they are quite a powerful lightweight packet and I want to retain the power! I just want to stop the dread runaway. I don't want to reduce the compression drastically, just enough to change the ignition point to help constrain the runaway. If I don't get runaway with the single head gasket, then no point in inserting any more! The props that you suggest, are ones I have used on the GP42 and should be ideal for the FP40, so thanks for your suggestions.
Ken, I feel a fair bit of relief when you say that the FP20 venturi does not work on the FP40. I didn't believe that it would, but there are several people that clainm its great on the FP40 and the LA46. What their idea of a good stunt run is, I don't know, but it obviously isn't the same as mine! I think I will go with the Philly Fliers set up . They use the FP40 venturi and simply choose a sensible low pitch prop. I am going to go with the Enya 3 plug (and maybe try the Taylor idle bar plug, because it is a lot cheaper!). I like the TT prop that you suggest.
I really can't believe that there is some strange black mark that makes the FP40 supposedly so difficult to run in a stunt plane. However I shall soon find out! I got the three FP40s for $15, so they don't exactly owe me much.
If only the rain would stop, I could get some test flights!

Regards,

Andrew.
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Offline kenneth cook

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Re: FP 40 Set Up!
« Reply #8 on: July 16, 2012, 02:11:54 PM »
                     Andrew, the findings I had were somewhat unexpected. Our Fp.40 specialist Dennis, is currently at the Nats. One of the other members had mentioned that I made too drastic of a change in downsizing. I should've started with .010" increment and tried from there. The majority of the Philly Fliers are using the .270" venturi. My engine has one head gasket installed and I never experienced the runaway problems. However, I do have another that I just can't satisfy no matter what I try. That engine is mounted on a original Tudor profile. Running it extremely rich it usually doesn't runaway but the fuel is just hosing in at just a tad over 5 oz's to do the pattern. I will look closer at the venturi on that one. It certainly may be possible I've mixed some up with my speed limit engine venturi's. The majority is using Thunderbolt long r/c plugs. I use Enya #3's and I see Dennis using Enya #3's as well at times. Dennis almost exclusively uses the APC 10.5x 4.5 on his Fp and Tower.40 engines. He also uses Powermaster fuels in the 5% nitro 11/22 oil.

Offline jason Pearson

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Re: FP 40 Set Up!
« Reply #9 on: July 18, 2012, 05:57:17 PM »
FP 40 by OS , Tom Dixon went through the engine new and out of the box would run away almost every flight till about 1.5 - 2 Gallons of fuel went through it . Now it runs like a top every flight but I have touse the rite combo .
FP 35 Muffler
10x5 or 10x6 EW Rev Up wood

I have ran it on unaflow or muffler presure burning 3 oz. a flight set at 9,700RPM on the ground .
Fuel is Omega 10 - 15% nitro pink stuff .

I have ran the same set up on a stock C/L FP40 and works the same


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