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Author Topic: Balance  (Read 2254 times)

Offline W.D. Roland

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Balance
« on: October 01, 2010, 07:33:06 PM »
Fox .35 Vibration.

Looks like my best choice for profile stunt is going to be C.G. Shoestring.
The 30 year old Bell Crank in the P-40 has worn so bad it has become almost unflyable for the pattern.

The Shoestring has a Fox .35 stunt that is determined to shake the nose off the airplane.
Runs reasonably smooth in 2 cycle but any thing more then just barely into a 4cycle the nose becomes a blur.

Loooonng time ago before 100% combat phase someone showed me that the vibration could be at least partly cured by using an unbalanced prop indexed in the right direction.

The old memory refuses to remember were the heavy blade should go.

I almost remember that with the engine against compression(profile mount) for starting the heavy blade went to the inside wing or opposite the engine cylinder?
Is this correct?

Thanks
David
David Roland
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Offline RandySmith

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Re: Balance
« Reply #1 on: October 01, 2010, 08:28:04 PM »
Hi David

A nose that is a blur is not going to be helped by rotating a prop, You need to beef up the nose, maybe add a stiff cheek cowling

Randy

Offline W.D. Roland

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Re: Balance
« Reply #2 on: October 01, 2010, 10:00:11 PM »
Hi Randy

The nose is really stiff is the crazy part.
The short CG Shoestring with 1/2in doubler from spar to nose blended to spinner with cheek cowl.
Also dowel through Fuselage and cheek into leading edge.
Learned at a young age that flimsy motor mounts do more than rob power.

Best pics of it I can find it is hard to see but the buster is done same way.

Hate to add to or change the 'mass' of the nose to change the frequency of resonance as the balance is dead on with out weight and it weighs 29.5oz. Flies great with 9x6 on 65ft. Best chance at having a decent profile for use on the 16th
Vibration is much worse with 10x6. Few hundred rpm makes the difference of real smooth to buzzing the airframe.
This is with balanced props.

Hate to cut into it to move the blind nuts for O.S. but that,s one solution. HB~>
Also no good for Foxberg.

>>Wonder if dropping the Compression might help?  Does pop the prop bad when pulling it through and getting a bump.
This fox has an exceptional seal that's more like a good G.21. than typical Fox. Put a good fitting taper to the sleeve.

Have 2 more Foxes  fitted up almost as good as this one but not run or broken in.

Any Ideas at this point welcome.
Almost out of time for doing something.

Thanks
David

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Offline RandySmith

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Re: Balance
« Reply #3 on: October 01, 2010, 11:08:31 PM »
Hi David

I would then use a light wood prop, maybe a 10 x 5, That is what I used to run on my shoestrings and busters
Does the FOX have an ABC or PL  piston/sleeve setup in it? Stock or hemi heads?
The light wood props may shake less than the heavier ones , you can try both. It could be a heavier prop can change things if it is a resonance problem,The 10 x 5 should get the RPMs down and change the resonance of the engine at that RPM.

Also I would use a filter and make sure there is a thin layer of foam behind the fuel tank.
If you have to try an external balance, use the light blade of the prop on the ascending blade when you flip the motor..this is the one you touch to flip it thru compression, that will put more weight on the crankweight side
let us know what affect this has

If the motors are fairly new they will vibrate less many times as they run in


Randy

Offline Balsa Butcher

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Re: Balance
« Reply #4 on: October 01, 2010, 11:21:46 PM »
In addition to what has been posted above, I have found that a "stuffer" back plate makes a world of difference in lessening the vibrations from a Fox 35. The back plates are relatively inexpensive. I wouldn't run a Fox without one.  8)
Pete Cunha
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Offline W.D. Roland

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Re: Balance
« Reply #5 on: October 01, 2010, 11:39:26 PM »
Thanks Randy!
 What I sort of remembered through the fog of time was 180 off.

Not ABC 100% stock. I take 4 or 5 P&L sets and mix and match until I get 2 or 3 I like (tight)and then taper the sleeve and fit em up lapping in hot running water until tight when cold and loosen up when hot.
Left overs are spares.
Edit: piston upside down for first75%-95% or so of  lapping.

Dropping the revs through prop or rich mix is where the vibration( resonance?) sets in.

The 10x6 makes it fly a little awkward, Like you can feel the gyro working.
The prop that seems best so far is the old paddle blade TF 9X6.  Best part is there is a box of 30-40 of these in the shop. #^

How do you feel about lowering the compression?
That helped some on a ST.35s although not enough to be worth shaking the Chipmunk apart. Worn out linkage in less than 10 flights.      O.S. is good #^

Now to go find an un balanced prop, My luck lately would be every thing I touch would be balanced! HB~>
Will try it in AM and post results.

Thanks again for the help Randy #^  especially after an already hard day ( I tried to be good today!)



David
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Offline W.D. Roland

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Re: Balance
« Reply #6 on: October 01, 2010, 11:47:31 PM »
Hey Pete

Was kinda thinking about that..
Did put wood in the by pass to keep the velocity up.
Some where I have a back plate built up with JB weld for case stuffing.
Even with bypass stick and raised tank the outsides rich is not helping matters.

I plan on flying most of the day tomorrow , take it with me and pull the engine and try it if all else fails.

Was trying to avoid that as I THINK it would then be illegal for Fox type racing.???
This thing honks when full lean. 5%fuel

Time to go finish up and hit the sack.

David

 
David Roland
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Offline W.D. Roland

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Re: Balance
« Reply #7 on: October 02, 2010, 10:17:48 AM »
Just as suspected, after having to balance every prop for months that it took longer to find 3 out of balance than it did to mill a counter bore in the front of prop hub ???

This am set up to fly with light blade inboard against compression.
This seemed worse but having slept, well give it a try.
For sure was not better.

Whoops no fuel left in can. HB~> Back to the house for fuel.
Turned prop the other way with heavy blade inboard.
Start/ pull batt/ dies repeat 5-6 times dies.
OK Plug.
Box of plugs apparently at the house,  HB~>But here is box of suspect plugs....
First one bad....2nd choice K&B1s R/C. well that should drop compression some.

Fire it up and much better. Vibrates like I remember a Fox from child hood.

In flight speed much more reasonable and only rich on outsides and now next to zero vibration compared to before.

Was it Balance? was it compression? Both changed at same time so not sure.

Made 4 more flights with decent runs only going rich on out side.

Next is to raise tank a little more and add a head gasket.

If wind doesn't come up much more should be back in the air in hour or so.

We'll see n~
David
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Offline RandySmith

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Re: Balance
« Reply #8 on: October 02, 2010, 10:28:32 AM »
"""The 10x6 makes it fly a little awkward, Like you can feel the gyro working.
The prop that seems best so far is the old paddle blade TF 9X6.  Best part is there is a box of 30-40 of these in the shop. """



Hi David

That is why I recomended a 10x5..not a 10x6 , The 10 x5 is going to be closer in "load" to the 9x6
try it :-)

Regards
Randy

Offline Jim Thomerson

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Re: Balance
« Reply #9 on: October 02, 2010, 10:39:19 AM »
I've been flying 11 x 5's on Fox stunt 35's for years.  Used to run a Zinger 11 x 5 wide, but am now real happy with a Taipan 11 x 5.  An APC 11 x 5 is too much prop, I think.  Weird, huh?

Offline W.D. Roland

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Re: Balance
« Reply #10 on: October 02, 2010, 10:09:01 PM »
Randy
Sorry bout that. 10x6 /10x5
I get goofier than  normal  when staying up to late n~

Have to look and see if I have a 10x5 to try.
I know there is a TF power point 12x4 cut to 10in, that might be a little flat for 65ft.

Hey Jim!

All tight TY!  <=solid as a rock!  n~

Things are better with the balance and short plug. About like my fogy memories rememberer a Fox to be . Not an O.S. by long shot!
Will play with balance of prop and may add a head gasket latter but it was real decent this evening.

Couple of really nice novice patterns with only burp area speed changes and the gusty variable wind to screw things up. Well mannered little airplane. Pilot rust loosening up.


Guess I need to tear the other 2 un run ones down and static balance them before running.

The burp is the major problem now. Stick didn't cure it so put the case stuffer back plat on it.

Foxes used to be better than this---I remember ???

Thanks guys
Sack time
David
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Offline jim gilmore

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Re: Balance
« Reply #11 on: October 02, 2010, 10:25:21 PM »
I'm curious why you say the shoestring is your best choice for a pa stunter?
There are other models that had doublers added to make the nose stiffer.
The coyote Comes to mind. Adding a 1/2 doubler to reduce vibration I think could be done to almost any model.


Offline W.D. Roland

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Re: Balance
« Reply #12 on: October 03, 2010, 08:43:11 AM »
I'm curious why you say the shoestring is your best choice for a pa stunter?
There are other models that had doublers added to make the nose stiffer.
The coyote Comes to mind. Adding a 1/2 doubler to reduce vibration I think could be done to almost any model.


Jim
Because out of the airplanes on hand it comes closest to everything working on it all at the same time! HB~>
Contest in 15 days.
Just the best I can do after 30 years mostly away from C/L.

I do have a nice flying Chipmunk and Modified Shark but why risk them in profile and novice with no appearance points.

I cant remember any profiles I have built with out 1/2in+ doublers in say 40-45 years.
Well except Flight Streaks that got a big ugly triangle brace from motor mount to L.E. Silly combat stuff... n~

I have stayed out of trouble for last 30 years---
( dont include the wife in that statement. mw~ HB~> LL~) ~^
« Last Edit: October 04, 2010, 01:11:33 AM by W.D. Roland »
David Roland
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Offline W.D. Roland

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Re: Balance
« Reply #13 on: October 03, 2010, 06:13:44 PM »
Pete
The stuffer did more good than anything. Apparently the higher pressure and velocity helps scavenge the case better and keeps fuel from accumulating and then massive amounts finally go upstairs, Repeat.
Makes one want to cork the piston to finish the cure!
It still has a trace of burp on outside entry but very livable now.

I suspect the uneven boost mixture was also causing the worst of the vibration.

The short plug and off balance prop, one or both did help some and will try to do more with that later.

For now I have something that flies more than good enough for practice! #^

Start clock, start engine, novice pattern with 5-7 laps after overhead roll to a stop at 3:20 to 3:30 on 2oz fuel.

Thanks guys!
Best help on the Net is right here in the Hanger.

David
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Offline jim gilmore

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Re: Balance
« Reply #14 on: October 07, 2010, 09:04:22 AM »
OK, i understand why but why not invest in a new motor. Or engine repair ?

Offline W.D. Roland

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Re: Balance
« Reply #15 on: October 07, 2010, 12:04:54 PM »
Why?
Because of no interest in new engines and a truck load of old (new/used)engines....

My preferred choice would have been O.S. 35s But that just will not pass as a Foxberg.

Considering that the crank needs to be balanced it now runs fairly well with the case stuffed.

Looks like this winter 4 Foxes and 1 ST.35s get to be balanced.
David Roland
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Offline FLOYD CARTER

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Re: Balance
« Reply #16 on: October 07, 2010, 12:45:34 PM »
But nobody answered his question about positioning the heavy prop blade for reduced vibration.  The Fox vibrates (among other reasons) because the piston is heavy, and the crankshaft counterbalance isn't big enough to balance the heavy piston.  Therefore you want the heavy blade on the side where the crank counterbalance is.  That would be at 12 O'clock with the piston all the way down.

I haven't tried this, because I don't run Foxes.  But others have, and it seems to help.

Floyd
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Offline W.D. Roland

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Re: Balance
« Reply #17 on: October 07, 2010, 10:09:16 PM »
Thanks Floyd
Heavy blade close as possible to counter weight CL and still have decent prop setting for starting did some good.
As long as revs do not drop into deep 4cycle range things are smooth enough for now. Before just a light 4cycle would vibrate like crazy.

Re-balancing the crank will come latter.
Or since then illegal for fox racing.....wonder if a counter weighted spinner would do the trick?(safety?)
David Roland
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Offline Tim Wescott

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Re: Balance
« Reply #18 on: October 08, 2010, 12:54:34 AM »
I should think that a counterbalancing spinner (or backplate) would make it easier to experiment with and/or replace broken props.  Get the spinner right once, and only put well-balanced props on the thing.
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Offline RandySmith

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Re: Balance
« Reply #19 on: October 08, 2010, 12:35:07 PM »
I should think that a counterbalancing spinner (or backplate) would make it easier to experiment with and/or replace broken props.  Get the spinner right once, and only put well-balanced props on the thing.

Just a caution..I would really stay away from adding much weight onto the shaft at the front, The FOX 35 has a tendency to shoot parts of the crank out the frontend if it gets too heavy and is run hard

Randy

Offline Balsa Butcher

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Re: Balance
« Reply #20 on: October 08, 2010, 01:17:19 PM »
A well know Fox racer recommended running the stuffer back plate in practice. Take it off the last practice before the race and go for it. The final ingredient in a good Fox run is Randy's Fox  specific PA needle valve. Same diameter as stock, fine adjustment, legal in racing.  8)
Pete Cunha
Sacramento CA.
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Offline kenneth cook

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Re: Balance
« Reply #21 on: October 08, 2010, 01:56:31 PM »
          I had a Fox.35 on a Ringmaster which shook so bad you couldn't hold the plane. The fuse was new due to a crash built with the beams running far back into the fuse with quality ply doublers which were epoxied with T-88 epoxy. I did everything I knew of to reduce vibration. I thought I made it too stiff. I fought with this for over a year. I finally took the engine apart only to discover there was a bind as the piston crosses the exhaust port. I found this to be true with several Fox's I own. After several attempts, I lapped the piston to the sleeve with the piston upside down while doing it. It turned out to be one of my best starting Fox's nowadays. I can run it extremely hard without sagging or seizing. This took not just a little of the shakes away, but all of them. Nobody believed it was the same engine. I also was led to believe that the piston liner fit caused the extreme vibes due to the largest parts that need to break in together. I found while installing a new case on one that the crankshaft fit is equally as important. I did a lot of sanding and polishing to the crank which helped tremedously. The area of concern is also where the crank web meets the inside of the case. I had to do a little deburring and polishing there as well. It really doesn't take much to cause a slight bind which in turn leads to bad vibes. The funny thing is, I own a Shoestring that shakes horribly. I just can't get it to stop so I gave up on it. I tried virtually all the tricks. I think you just get some wood /motormount material that just doesn't absorb the vibes. Ken

Offline W.D. Roland

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Re: Balance
« Reply #22 on: October 08, 2010, 02:53:27 PM »
Not only that Randy, just thinking of the weight being chucked out of the spinner in the vicinity of me is enough to not go ahead with that idea.

Pete, the nutty part is that on a leaner setting for fast laps the dang thing is as smooth as an ST. ???

Kenneth I guess you have a Fox on that Shoestring?

Way back somewhere in the last century must have been about 67 or 68 I had a magician with a Fox .35s running a 10x6 TF nylon and never had any vibration that I remember.
At that age i would imagine I would lean it down pretty good, young need for speed thing and all that stuff..
David Roland
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Offline Tim Wescott

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Re: Balance
« Reply #23 on: October 08, 2010, 03:07:04 PM »
Just a caution..I would really stay away from adding much weight onto the shaft at the front, The FOX 35 has a tendency to shoot parts of the crank out the frontend if it gets too heavy and is run hard
I thought that parts falling off of engines was an essential part of racing :D.
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Offline W.D. Roland

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Re: Balance
« Reply #24 on: October 08, 2010, 04:55:59 PM »
Parts falling off on Slow Rat or Goodyear not to bad.
Parts falling off a Fast Rat would be pure scary.

So after 6 flights on the Fox/Shoestring a few min ago I have come to the conclusion that it some how has contracted a case of rabies ???

All is fine through the flight but can start it and runs normal and then about a 10ft walk towards the handle and it may die, no lean, no rich just dead. or it may almost die 2 or 3 times and then go back to normal.
If it does die one flip restart.
Always running normal by the time I make it to the handle(slow walk)
Might be it gets bored waiting on me?
Nothing needs fixing as it is fine from launch to the end of tank. Well at least Im not going to fix it. (051)

So the score is for this summer.
5 crashes due to infected Foxes in 25-30 flights.
1 O.S. crash due to pilot in 50 or so flights.
0 Enya crashes in 10 flights.

The Foxes win!! (PE**)

David Roland
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