Thanks Ken, for the info and also the link to Bob's site. I didn't know about it and will check it out.
Yes, the rod lower end is indeed ovalled out on two of the motors. Didn't notice any obvious slop at the wrist pin holes so maybe I lucked out. The motors didn't look like they had been run very much but wow, a couple of them were really gummed up, inside and out. Seems like the original owner had stored them by soaking them in castor.
I've heard about that head problem and have been told that the hemied Mark 6 head will fit the Mk 3, and that Fox may have some still stashed away. Haven't called them about that yet, tho. Not sure I could hemi the original heads myself without trashing them. Thanks for the tip about the 40 head.
Another problem I've heard about is that the lower inside diameter of the steel drive washer needs to have a radius ground into it to prevent causing stress cracks in the crank. None of my four motors had that mod and a couple of the cranks do have minor scratches where the washer contacts it.
Hard to believe Duke & Co. didn't foresee these things, having already been in the motor business for years. I was an ST guy back in the 70s, and these are the first CS I've had. Thanks for the pointers, it'll make things easier. Best, Chad