Well I am at an impasse. I cannot pull the rod out of the bellcrank at this point. I know others have used the Brodak coupler. I will avoid this method in the future.
I wonder why Brodak uses these couplers?
https://brodak.com/rod-couplers-for-3-32-wire.html
Because they are trying to solve a different problem than we are.
Well, I will just do my best with the soldering.
As I asked earlier, can anybody recommend a good soldering iron? Wattage? Etc.
Use 60/40 or silver-bearing solder (which is NOT "silver solder" no matter what it says on the Stay-Brite package!! or various marketing materials). Clean and tin everything first - both pushrod ends and the inside of the coupler, and remove all the excess solder. When you get done, you should have a very thin layers of shiny solder on everything, like it was plated with it (no globs). Then, cover everything with acid flux, assemble it, then heat and add solder. When finished heating, remove iron and do not move it for about 2 minutes. Any movement while it is cooling will wreck the joint; if so, heat it up, take it all apart, and try again, including the flux.
Then clean the joint using water and then lacquer thinner to remove all traces of flux. The finished, cooled, joint should be smooth and shiny from end to end, with no black spots, and nice smooth fillets all the way around both ends of the coupler, and in the slot of the coupler.
The Weller iron might work OK but will take a long time to heat everything. I would suggest, alternately, a 150W or larger American Beauty industrial iron (e.g.
https://www.ebay.com/itm/American-Beauty-3138X-175-Soldering-Iron-13-OAL-3-8-Tip-Diameter-175W/332576290843?hash=item4d6f17781b:g:GKoAAOSwHgVanYme ). These have no temperature control, lots of tip mass (storing heat) and enough power. Let it heat for an hour or so before use. There are plenty of new and used examples. These used to be used for industrial hand-soldering, like old radios back in the 30s, where they were put together using point-to-point wiring by huge lines of women. I have seen movies of it, they would install and solder maybe 10 components in 30 seconds, then toss it on a conveyor to the next station.
Brett