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Author Topic: Which is the Good Carbon Mat?  (Read 4355 times)

Offline Howard Rush

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Which is the Good Carbon Mat?
« on: February 10, 2014, 01:08:12 PM »
At the advice of all you good finishers, I tried carbon mat again.  My perfectly sanded stabilizer now looks like it was coated in glue and rolled in the contents of a vacuum cleaner bag in cat shedding season.  It sops up dope like a paper towel, except it's thicker and hairier.  I have concluded that either: a) this carbon stuff is a mass practical joke of the sort Mr. Dillon would play on Chester (the whole shovelful, Miss Kitty?) or b) I have the wrong stuff.  I used some old ".2 Oz. Carbon Mat MC-03A" from ACP.  ACP now sells "carbon tissue" with different part numbers, and people like it.  Did I use the wrong stuff?  I also have some old Brodak "BH-925 carbon veil".  Does that work?
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Offline RC Storick

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Re: Which is the Good Carbon Mat?
« Reply #1 on: February 10, 2014, 01:28:35 PM »
The ACP carbon  .02 carbon tissue is what I use to use. However I have found 00 or 000 silkspan to finish lighter and is stronger for the weight. I am sure I will get some flack but that's what I found and I am doing. To each his own.
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Offline Howard Rush

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Re: Which is the Good Carbon Mat?
« Reply #2 on: February 10, 2014, 03:48:56 PM »
I think you should use the stuff I used, Robert.  It will slow you down to a normal pace of a plane a year.  You build and sand a nice airplane, then put the carbon on and start over carving a stunt plane out of a fuzzy black blob.  It'll ballast your plane up, too, and you need that.
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Online RandySmith

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Re: Which is the Good Carbon Mat?
« Reply #3 on: February 10, 2014, 04:09:58 PM »
Hi Howard

With all of the CF mats or tissue, you need to work fast, and do not keep brushing over it, It works best if you brush it 1 time, once the dope melts the sizing the strands of CF are loose and stick, pile, and generally misbehave.

Randy

Offline Howard Rush

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Re: Which is the Good Carbon Mat?
« Reply #4 on: February 10, 2014, 05:07:49 PM »
Thanks, Randy.  I sanded it off.  I'll start over with the Brodak veil and go quicker. 
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Offline Tim Wescott

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Re: Which is the Good Carbon Mat?
« Reply #5 on: February 10, 2014, 05:18:42 PM »
Maybe do a practice piece or two?

It's too bad you can't vacuum-bag dope.
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Offline Howard Rush

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Re: Which is the Good Carbon Mat?
« Reply #6 on: February 10, 2014, 05:41:44 PM »
It's too bad you can't vacuum-bag dope.

Yes, it is. I tried bagging some wet balsa, and it stayed wet a long time.  I'd guess dope would do the same.

Carbon mat works fine with epoxy in female molds.  If one covers a flat stab with mat and dope, then puts it between two pieces of glass with some Teflon film betwixt stab and glass, how long would it take for the solvent to find its way out?  Maybe Z Poxy would be a better matrix.
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Offline Tim Wescott

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Re: Which is the Good Carbon Mat?
« Reply #7 on: February 10, 2014, 06:18:42 PM »
If one covers a flat stab with mat and dope, then puts it between two pieces of glass with some Teflon film betwixt stab and glass, how long would it take for the solvent to find its way out?

Perhaps in time for the 2020 world's, but I wouldn't bet on it.
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Offline wwwarbird

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Re: Which is the Good Carbon Mat?
« Reply #8 on: February 10, 2014, 11:08:31 PM »
 I've got some carbon veil that works extremely well when applied with a brush and 50/50 clear.

 The stuff is really great, it dries up nicely, and sands easily.

 It would be extra cool if I could remember what it is and where I got it from.
Narrowly averting disaster since 1964! 

Wayne Willey
Albert Lea, MN U.S.A. IC C/L Aircraft Modeler, Ex AMA member

Offline Tim Wescott

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Re: Which is the Good Carbon Mat?
« Reply #9 on: February 10, 2014, 11:17:53 PM »
Yes, it is. I tried bagging some wet balsa, and it stayed wet a long time.  I'd guess dope would do the same.

You know, Howard, I think you just weren't thinking the process through.

You dry something out -- whether it's CF veil or a hunk of wood -- by keeping the vapor pressure of the solvent* you're trying to extract lower in the atmosphere than it is in the "dried" product.  The problem with vacuum bagging is that the atmosphere inside the bag becomes saturated with the solvent.  So you just need to pull a vacuum down lower than that critical vapor pressure!

(Of course, this may cause some slight mechanical stresses on the part that you're vacuum bagging.  Presumably you could alleviate these by putting your bagged item inside of a vacuum chamber.  Then you can control the absolute pressure in the bag independently of the pressure differential between the bag and its atmosphere, and dry out wet wood as you vacuum bag it!)

* water, the various constituents of lacquer thinner, etc.
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Offline john e. holliday

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Re: Which is the Good Carbon Mat?
« Reply #10 on: February 11, 2014, 09:31:15 AM »
Now Howard you know why I don't use carbon veil anymore.   Matte is much thicker and even worse in my opinion.   When you make a brush stroke do not, I say again do not go over the  area again until dope is set.
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Online RandySmith

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Re: Which is the Good Carbon Mat?
« Reply #11 on: February 11, 2014, 10:01:16 AM »
Yes, it is. I tried bagging some wet balsa, and it stayed wet a long time.  I'd guess dope would do the same.

Carbon mat works fine with epoxy in female molds.  If one covers a flat stab with mat and dope, then puts it between two pieces of glass with some Teflon film betwixt stab and glass, how long would it take for the solvent to find its way out?  Maybe Z Poxy would be a better matrix.

Howard  the  Zpoxy is a better way to do that, but dope it first, dope the stab with the dope fairly thick, brush out and sand with 4-600 when dry, just enough to knock off the raised grain, then put on a coat of Zpoxy, it will take a tiny amount of the epoxy to go over the dope sealed stab, I do this with foam wings and it takes only 1/2 ounce as compared to the 2 ounces it takes of unsealed wood.
Once the 1 coat of Zpoxy dries, you can then put dope over the ZPoxy to seal of and fill the CF Mat.

Work well as I use that technique  for all of my wings stabs and sometimes flaps.

I also have the good stuff here, in both .5 and .3 weights

Randy

Offline Bill Little

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Re: Which is the Good Carbon Mat?
« Reply #12 on: February 11, 2014, 11:41:58 AM »
Dear Mr. Rush,

I am truly sorry to hear of your dilemma!  This is a set back if it is actually the model you intend to take to the World Championships.  With the speed of your construction a well known fact, this could spell a true catastrophe!

My best advice is get the product from Randy Smith and apply it as he describes.

My best wishes for your upcoming endeavor!  I am truly proud that you are a part of our World Championship F2B team.

Regards,
Bill Little
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Offline Howard Rush

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Re: Which is the Good Carbon Mat?
« Reply #13 on: February 11, 2014, 02:33:22 PM »
You dry something out -- whether it's CF veil or a hunk of wood -- by keeping the vapor pressure of the solvent* you're trying to extract lower in the atmosphere than it is in the "dried" product.  The problem with vacuum bagging is that the atmosphere inside the bag becomes saturated with the solvent.  So you just need to pull a vacuum down lower than that critical vapor pressure!

That's what I figured, but I kept the pump on the bag at 25 in. Hg, and the wood stayed wet.
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Offline Howard Rush

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Re: Which is the Good Carbon Mat?
« Reply #14 on: February 11, 2014, 02:35:32 PM »
I've got some carbon veil that works extremely well when applied with a brush and 50/50 clear.

 The stuff is really great, it dries up nicely, and sands easily.

 It would be extra cool if I could remember what it is and where I got it from.

Wayne, you are supposed to conclude posts like this with "Hope this helps."

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Offline Tim Wescott

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Re: Which is the Good Carbon Mat?
« Reply #15 on: February 11, 2014, 05:57:14 PM »
That's what I figured, but I kept the pump on the bag at 25 in. Hg, and the wood stayed wet.

The vapor pressure of water at 23 degrees C is 22mm or so -- you needed to pull several more inches of vacuum to get it to boil out.

If you were in your basement, it may have been less than 23 degrees.  The relationship between water's vapor pressure and temperature is roughly exponential; it doubles every 12 degrees C or so at room temperature.

If you'd have baked it at just 150 degrees it may have boiled out -- water's vapor pressure at that temperature is about 150mm of mercury (absolute, of course, not 150mm of vacuum pulled).

Vapor pressures came from here, although you could look up the equation if you didn't mind distracting yourself from having a plane in Poland this year:

http://www.watervaporpressure.com/

Or, if you want to do the math:

http://en.wikipedia.org/wiki/Antoine_equation
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Offline wwwarbird

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Re: Which is the Good Carbon Mat?
« Reply #16 on: February 11, 2014, 05:58:39 PM »
Wayne, you are supposed to conclude posts like this with "Hope this helps."



 Ha! That did actually cross my mind Howard, but I knew you'd get my point. :##
Narrowly averting disaster since 1964! 

Wayne Willey
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Offline wwwarbird

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Re: Which is the Good Carbon Mat?
« Reply #17 on: February 11, 2014, 10:29:13 PM »
It would be extra cool if I could remember what it is and where I got it from.

 Ok Howard, I figured out where mine came from. It's a place called ACP Composites, and it's the .2oz Carbon Veil.  o2oP

 http://www.acpsales.com/Carbon-Fiber-Tissue.html

 My routine: After the first couple of clear 50/50 coats and some light sanding on the bare wood per normal prep I'll then add another heavy/wet coat of 50/50 clear. While that clear is still wet I'll lay my pre-cut piece of veil on and lightly pat it down into the clear, using the clear as the adhesive. You do want to be careful not to slide it around too much because the more you do, the more it will begin to resemble your dreaded cat hair scenario. Don't worry if you do mush it around a bit though, it will still work just fine, it just may not look quite as pretty. If necessary during the wet application I'll maybe brush in a little more clear here and there to help sock it down, but gently with the interest of keeping things pretty, and then let it all dry. After the dope cures I'll then sand it down just enough to knock any high spots off and bury it in 50/50 clear once more. After that dries and is sanded it's just clear/sand/clear as usual...

 Hope this helps!  H^^
Narrowly averting disaster since 1964! 

Wayne Willey
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Offline Howard Rush

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Re: Which is the Good Carbon Mat?
« Reply #18 on: February 12, 2014, 12:28:02 AM »
I recovered it with the Brodak stuff, which worked fine.  I used the advice above.  Uncle Jimby told me that ACP has (or had) two different kinds.  The uglier of the two is the good stuff.  One calls ACP and asks for the stuff that the stunt guys get.  Thanks, folks.
The Jive Combat Team
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Offline Steve Helmick

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Re: Which is the Good Carbon Mat?
« Reply #19 on: February 26, 2014, 06:45:29 PM »
Happy to hear you solved the problem, Howard. I was going to suggest getting some black tissue and using that.
Mr. Kimball used to use black tissue to simulate CF on most his models, and it seemed to work fine. This doesn't rhyme, but I don't give a chit.  H^^ Steve
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Offline wwwarbird

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Re: Which is the Good Carbon Mat?
« Reply #20 on: February 28, 2014, 11:12:10 PM »

 Any more progress Howard?
Narrowly averting disaster since 1964! 

Wayne Willey
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Online Brett Buck

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Re: Which is the Good Carbon Mat?
« Reply #21 on: March 04, 2014, 02:43:28 AM »
I recovered it with the Brodak stuff, which worked fine.  I used the advice above.  Uncle Jimby told me that ACP has (or had) two different kinds.  The uglier of the two is the good stuff.  One calls ACP and asks for the stuff that the stunt guys get.  Thanks, folks.

  Right, the "bad" kind is what led to all those pinholes on the airplane I wrecked in 2005.

     Brett

Offline Peter Ferguson

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Re: Which is the Good Carbon Mat?
« Reply #22 on: March 07, 2014, 11:37:12 AM »
I use the .2 oz stuff from ACP too. you really cant brush dope on it very well, the brush sticks to the veil and drags it around and makes piles, which you found out. you have to dab it on with thin dope and recoat, eventually you can brush it on once the first few coats cure. I don't think your problem is the material just the technique. the good news is its pretty forgiving you can sand it off easily and recoat , like silkspan you can hide overlaps pretty easy don't cut tear the edges.
Peter Ferguson
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Offline Peter Ferguson

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Re: Which is the Good Carbon Mat?
« Reply #23 on: March 07, 2014, 12:57:11 PM »
I'll add one more suggestion. I was channeling Windy earlier and I remembered his advice to not put dope on your brush if you don't want the cloth to stick to the brush. I think these are wise words and putting the mat over the dope surface and brushing on thinner may be a better technique. I have a little more mat to apply to my plane so i'll let you know how it goes.
Peter Ferguson
Auburn, WA

Offline john e. holliday

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Re: Which is the Good Carbon Mat?
« Reply #24 on: March 08, 2014, 11:55:30 AM »
The big thing is not to back stroke.   Rusty Brown told me that years ago.   Also he said don't blow the dust off after the first sanding of carbon fiber.  He stated it will fill the grain better.  He is still missed.
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Offline Jonathan Chivers

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Re: Which is the Good Carbon Mat?
« Reply #25 on: December 02, 2014, 02:59:41 PM »
Hi,
I know I am late to the party, but I have started to use Eze Kote (one part laminating resin that cleans up with water) and carbon tissue from Deluxe Materials.

1) One coat of Eze kote
2) 30 minutes later sand it with 400 wet and dry
3) Another coat of Eze Kote (this might not be necessary, but it helps hold the tissue in place)
4) lay on the pre-cut cardon tissue
5) Another layer of Eze Coat. Sand when dry (30-60) minutes and done.

It worked very well for me the first time I tried.

http://www.deluxematerials.com/aeroezecote.html

http://www.deluxematerials.com/newitems.html

Jonathan


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