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Building Tips and technical articles. => Paint and finishing => Topic started by: Derek Barry on March 02, 2013, 06:09:09 AM

Title: Buffing the Cutlass XL
Post by: Derek Barry on March 02, 2013, 06:09:09 AM
Started sanding around 6:00 am today. I got all the small parts done, all that is left is the plane.

Derek
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on March 02, 2013, 06:10:30 AM
a few more
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on March 02, 2013, 06:11:47 AM
The last picture is the nose of the plane if final clear but not buffed yet.

Derek
Title: Re: Buffing the Cutlass XL
Post by: Wade Bognuda on March 02, 2013, 07:49:58 AM
Could you explain the process, please. Thanks.
Title: Re: Buffing the Cutlass XL
Post by: Eric Viglione on March 02, 2013, 08:41:40 AM
Ok, that's just sick! I mean slick, well, both!  8)

Can't wait to see this thing all together,
EricV


Title: Re: Buffing the Cutlass XL
Post by: Mike Palko on March 02, 2013, 02:13:00 PM
Looks awesome Derek.

You picked a great paint scheme. I love the colors and I love the shine!

Mike
Title: Re: Buffing the Cutlass XL
Post by: MarcusCordeiro on March 02, 2013, 03:24:57 PM
Well, I just learned that I have no finishing skills at all...
Man, what is that!!!
It's so shiny one can use it as a mirror for shaving.
Derek is Chip Foose of model airplanes.

Marcus
Title: Re: Buffing the Cutlass XL
Post by: Bill Little on March 02, 2013, 04:37:25 PM
OK, Derek,  I am going to remove all the hardware and then take a 3 lb. hammer to all my planes.....................

BIG Bear
RNMM/AMM
Title: Re: Buffing the Cutlass XL
Post by: Doug Moon on March 02, 2013, 09:03:52 PM
sick!



so sick, bro!
Title: Re: Buffing the Cutlass XL
Post by: john e. holliday on March 03, 2013, 07:08:55 AM
Well, I just learned that I have no finishing skills at all...
Man, what is that!!!
It's so shiny one can use it as a mirror for shaving.
Derek is Chip Foose of model airplanes.

Marcus

You are not lone Marcus.  I know I can't finish a plane to a 15 point standard let alone a 20 point.  But, I have received 12 points on a couple of planes.   Was told it is not the final finish, but is what is under the finish that helps most.   I have seen a lot of planeswith that high gloss mirror finish that didn't get the 20 points they thought they deserved.   Make up the difference in flying.
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on March 03, 2013, 08:18:28 AM
Could you explain the process, please. Thanks.

Ok, here is the quick rundown.

Once the color paint is complete I spray 2 to 3 coats of clear on everything with extra passes on the edges and paint lines.

I wet sand the entire plane with 1500 or 1000 grit sandpaper until most or all of the orange peal and paint lines are gone.

I spray another two coats of clear and then let it cure for at least one week.

I wet sand everything again with 1500 grit sandpaper until flat.

I use a medium cut rubbing compound then a polishing compound. (I like 3M and McGuire's rubbing compounds and polishing compounds)

I usually use McGuire's machine glaze for the final rub.

Wax if desired.

Derek
Title: Re: Buffing the Cutlass XL
Post by: George Grossardt on March 03, 2013, 08:45:08 AM
Have to agree with everyone here...that is just awesome.
Title: Re: Buffing the Cutlass XL
Post by: Steve Fitton on March 03, 2013, 11:38:54 AM
We're not worthy!  We're not worthy!  y1
Title: Re: Buffing the Cutlass XL
Post by: proparc on March 03, 2013, 11:46:32 AM
Derek is rolling straight-up Windy Urtnowski. y1

Just like Windy!!
Title: Re: Buffing the Cutlass XL
Post by: Bill Little on March 03, 2013, 12:33:56 PM
Hi Little Buddy,

Thanks for laying out your buffing methods.  Do you use a machine at any point or is it all "hand" done?

Thanks!

BIG Bear
RNMM/AMM
Title: Re: Buffing the Cutlass XL
Post by: Allan Perret on March 03, 2013, 05:33:12 PM

Once the color paint is complete I spray 2 to 3 coats of clear on everything with extra passes on the edges and paint lines.

Do you sand the color paint before starting the clear, is so what grit ?   

You still using the Dupont 480 for clear coats ?
Title: Re: Buffing the Cutlass XL
Post by: Gene O'Keefe on March 03, 2013, 06:06:34 PM
This one should be twenty pointer for sure !
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on March 04, 2013, 04:08:37 AM
Do you sand the color paint before starting the clear, is so what grit ?   

You still using the Dupont 480 for clear coats ?

Hey Allan,

No I do not sand the color, there is probably not enough color to sand. If I touch it with the sandpaper I would go through to the base coat. I try to use as little paint as possible. Sometimes when I sand the clear I have little rub throughs that have to be fixed before final clear.

Yes I am still using DuPont 480s for clear.


Derek
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on March 04, 2013, 04:09:42 AM
Thanks for all of the wonderful comments. TO be compared to Chip Foose and Windy is quite an honor.

Thanks again.

Derek
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on March 04, 2013, 05:27:45 AM
Hi Little Buddy,

Thanks for laying out your buffing methods.  Do you use a machine at any point or is it all "hand" done?

Thanks!

BIG Bear
RNMM/AMM

Hey Big Bear,

I do most of it by hand but I like to use a cordless electric drill with a buffing pad to do the big areas like the wing. All of the parts you see in the pictures were done by hand.


Derek
Title: Re: Buffing the Cutlass XL
Post by: Tom Niebuhr on March 04, 2013, 06:51:16 AM
Derek,

You have just pushed all past front row airplanes back to the second row!
Title: Re: Buffing the Cutlass XL
Post by: Glenn (Gravitywell) Reach on March 04, 2013, 10:31:40 AM
The thing I really dislike about people like you, is how it makes me realise what a crappy finisher I truly am! LL~ H^^
Title: Re: Buffing the Cutlass XL
Post by: jfv on March 05, 2013, 10:51:10 AM
Derek:

Do use any type of block when you sand the clear?
Title: Re: Buffing the Cutlass XL
Post by: wwwarbird on March 05, 2013, 07:19:31 PM

 Well, they can reserve your Front Row spot right now Derek. If there is a trophy, they might as well get the engraving done too. Awesome stuff. y1
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on March 06, 2013, 04:15:13 AM
Derek:

Do use any type of block when you sand the clear?

No, I do it all by hand with a piece of 1500. I cut the sheet short ways into about 1.5" to 2" strips and fold those into thirds. Wet sanding with just water works very well on the 480s and one piece of sandpaper last a very long time. I did all of the small parts with one of the folded strips. I got a new one when I started the plane itself. I have about 2/3 of the fuse sanded right now. I will take some pictures of the plane in different stages of sanding until it is flat so that you guys can see the process.

Thanks again for all of the great comments and support.

Derek
Title: Re: Buffing the Cutlass XL
Post by: Randy Powell on March 06, 2013, 04:18:29 PM
Will you finish this amazing bird and get it assembled? I want to see the final product. This teasing is killing me.
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on March 07, 2013, 08:58:05 AM
Will you finish this amazing bird and get it assembled? I want to see the final product. This teasing is killing me.

Trying my best Randy, I have been very busy lately with work and remodeling a new house.

I will have it done soon. :)


Derek
Title: Re: Buffing the Cutlass XL
Post by: Randy Powell on March 07, 2013, 12:55:35 PM
I know. I just whining. carry on.   ;D
Title: Re: Buffing the Cutlass XL
Post by: john e. holliday on March 08, 2013, 09:32:37 AM
Randy, is yours ready for paint yet??? LL~ LL~ LL~
Title: Re: Buffing the Cutlass XL
Post by: John Leidle on March 10, 2013, 09:04:31 AM
    Really nice work Derek.
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on March 18, 2013, 04:52:38 AM
    Really nice work Derek.

Thanks John.

Derek
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on March 18, 2013, 04:55:54 AM
In these pictures you can see the process of wet sanding the clear to make if "flat". This is the only way to get that mirror finish.

Derek
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on March 18, 2013, 04:58:44 AM
In these pictures you can see that most of the orange peel is gone. The rubbing and buffing can start once all the orange peel is gone. 

Derek
Title: Re: Buffing the Cutlass XL
Post by: Randy Powell on March 18, 2013, 09:44:58 AM
Yeah, orange peel is tricky. Trying to decide if there is enough clear on it to allow you to take down the peel to flat without going through.
Title: Re: Buffing the Cutlass XL
Post by: Mark Scarborough on March 18, 2013, 11:20:00 AM
yeppers, looks like good times there,, time for solitude,, good music,, strong lighting, and lots of patience
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on March 18, 2013, 11:29:54 AM
yeppers, looks like good times there,, time for solitude,, good music,, strong lighting, and lots of patience


Yep, patience is the key. The other day I was a good hour into sanding and was on a roll. Of course that is when I rubbed through and had to stop to make a repair. Things like that really test my patience...

Derek
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on March 18, 2013, 11:32:44 AM
Here are a few of the nose.

Derek
Title: Re: Buffing the Cutlass XL
Post by: Mark Scarborough on March 18, 2013, 01:40:54 PM
I'm so glad you screwed up. Now I don't feel so bad. I talked with three well known top ten guys at VSC some time back and they all admittted to screwups. We underlings seem to think ya'll are perfect. I guess the difference is you know how to fix or hide those screw ups. Thanks for your efforts on here. Give me hope.  H^^ y1
From back when I was learning bodywork and painting,,
" what makes a professional a professional, is that he knows how to fix his mistakes,, "

yeah mistakes are always made, its knowing how to fix them, and,,, having the patience to do it,,
Title: Re: Buffing the Cutlass XL
Post by: Randy Powell on March 18, 2013, 03:43:13 PM
I don't know why it is that I can always seem to get a glassy finish on the nose. Probably because I lay the clear on there heavier than anywhere else. I try to go thin on the wings and such and usually end up with either the problems that Derek is experiencing or some orange peel that I can quite get out.
Title: Re: Buffing the Cutlass XL
Post by: ash on March 18, 2013, 08:53:30 PM
Probably because it is very rounded so you get a good concentration of buffing pressure/heat and because it is a very sturdy part of the structure, so you don't hold back or stop early.

I find the same thing in buffing guitars. The narrower sides, radiussed edges and necks buff much, much more easily than the flat front or back.

Just enough pressure and just enough heat are the hardest things to get a handle on in abrasive polishing.
Title: Re: Buffing the Cutlass XL
Post by: Mark Scarborough on March 18, 2013, 10:55:46 PM
its also decieving on flats, because you never stay in the same spot as long as you will on a curved surface,,

but its looking good,,
Title: Re: Buffing the Cutlass XL
Post by: Doug Moon on March 20, 2013, 11:45:23 PM
The plane looks awesome!
Title: Re: Buffing the Cutlass XL
Post by: Jorge de Azevedo on March 21, 2013, 07:06:04 AM
 H^^ H^^ H^^ H^^ H^^ H^^
PERFECT Derek,
It is a masterpiece in a airmodel shape.
Title: Re: Buffing the Cutlass XL
Post by: wwwarbird on April 15, 2013, 09:39:44 PM

 Did we ever get any "complete" and assembled pics? If so, I missed them. Have you flown this one yet Derek?
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on April 16, 2013, 04:52:18 AM
Did we ever get any "complete" and assembled pics? If so, I missed them. Have you flown this one yet Derek?

Hey Wayne,

I have not finished it yet. I still have to finish buffing the wings. I had a rub through on the rudder that set me back a little but it is fixed now. I hope to finish in a week or two. Work has been crazy and the new house remodel is taking a lot of my free time. Thanks for asking though.

Derek
Title: Re: Buffing the Cutlass XL
Post by: PJ Rowland on April 17, 2013, 06:46:52 AM
Derek : What is the max grit you flat sand finish with prior to hand buff ?

I stop at 12,000 - and on occasion I think thats pointless, 8,000 is usually smooth enough.

I go : 2k, 3k, 4k, 8k finish with a light 12k then start the polish process.

Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on April 17, 2013, 07:41:36 AM
Derek : What is the max grit you flat sand finish with prior to hand buff ?

I stop at 12,000 - and on occasion I think thats pointless, 8,000 is usually smooth enough.

I go : 2k, 3k, 4k, 8k finish with a light 12k then start the polish process.



I use 1,500 and only 1,500. I have never seen such high grit sand paper. I would like some 2K and 3K. I can get 2K here but I don't have any.

By the way, congrats to the Aussies for winning the Masters last week.

Derek
Title: Re: Buffing the Cutlass XL
Post by: Doug Moon on April 17, 2013, 08:27:27 AM
Derek : What is the max grit you flat sand finish with prior to hand buff ?

I stop at 12,000 - and on occasion I think that's pointless, 8,000 is usually smooth enough.

I go : 2k, 3k, 4k, 8k finish with a light 12k then start the polish process.



WOW!!! How much time does it take to sand it out that many times?  There is no way I could find that time, even if I didn't sleep, I am married with kiddos time to sand airplanes is not the priority...  ;D ;D ;D

I have found some 3K paper around here but it is on a hook-it pad for a small power sander.  Under power is rips down the clear pretty quick and will go through if your not careful.  It leaves a dull shine.  It's also designed to work dry.


Once you have sanded it out with 8K or 12K what is your polishing process and what do you use? Just a quick outline is fine doesn't have to be too detailed.  Derek, I dint mean to hijack your thread, just curious on his process.
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on April 17, 2013, 10:06:14 AM
WOW!!! How much time does it take to sand it out that many times?  There is no way I could find that time, even if I didn't sleep, I am married with kiddos time to sand airplanes is not the priority...  ;D ;D ;D

I have found some 3K paper around here but it is on a hook-it pad for a small power sander.  Under power is rips down the clear pretty quick and will go through if your not careful.  It leaves a dull shine.  It's also designed to work dry.


Once you have sanded it out with 8K or 12K what is your polishing process and what do you use? Just a quick outline is fine doesn't have to be too detailed.  Derek, I dint mean to hijack your thread, just curious on his process.

Not at all, I am curious too. I am not sure why you would need 12K sandpaper. At work we polish granite and a 3000 grit pad is as high as we go to achieve a mirror like finish. Over 90 GU.

Derek
Title: Re: Buffing the Cutlass XL
Post by: Mark Scarborough on April 17, 2013, 11:21:01 AM
Having painted a few cars,, including a couple show cars,, I have never used anything finer than 2000# when cutting to polish,, 1200 or 1500 to cut the peal,, then 2000 to remove the scratches, then polish from there,,

I HAVE however used finer grits to polish acrylic aircraft winsheilds,, that is the only place I have seen use of that fine of abrasive,,

using finer grit would definetly reduce the effort to polish after sanding,, but wow, thats some expensive paper compared to a bottle of rubbing compound,,
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on April 17, 2013, 11:31:09 AM
Having painted a few cars,, including a couple show cars,, I have never used anything finer than 2000# when cutting to polish,, 1200 or 1500 to cut the peal,, then 2000 to remove the scratches, then polish from there,,

I HAVE however used finer grits to polish acrylic aircraft winsheilds,, that is the only place I have seen use of that fine of abrasive,,

using finer grit would definetly reduce the effort to polish after sanding,, but wow, thats some expensive paper compared to a bottle of rubbing compound,,

Hey Mark,

What polishing compounds do you use and do you think I could find it locally? I am interested in what the pros use.

Derek
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on April 17, 2013, 11:33:07 AM
I have also found that for me 1500 cuts better than 1200 or 1000#. Not sure if it is the paint I use or the increased surface contact with the 1500??


Derek
Title: Re: Buffing the Cutlass XL
Post by: Doug Moon on April 17, 2013, 12:37:33 PM
Hey Mark,

What polishing compounds do you use and do you think I could find it locally? I am interested in what the pros use.

Derek

And to piggy back on that question.  What kind of clear are you talking about polishing?  2 part polyurathane, dope, or a 480S, etc??
Title: Re: Buffing the Cutlass XL
Post by: RandySmith on April 17, 2013, 01:05:40 PM
Hey Mark,

What polishing compounds do you use and do you think I could find it locally? I am interested in what the pros use.

Derek

I have bought  and tried most everything out there,  The Meguairs Pro system of stepped polish seems to be the best, and ALL of it is paintable after use.  Diamond Cut, Power Clean, Medium cut Swirl remover  etc...
I use 4 to 6 steps of the compound from medium to very light cut... works great on cars too !
The Dual action compound and   Ultra finish polish are  GREAT for Dope , Laquer, and final finish sanded Urethane , The power that it dries to, is really good and the powder continues to polish and lube your surface.
After that I use 3M Finesse-it and carnuba mixed half/half ,  but this is also excellent :

Swirl Free Polish
32oz
Product number: M8232 | SKU: 070382182328
•Formulated for fresh paint
•High performance polish eliminates swirl marks fast
•Specially blended polish with cleaning power removes fine scratches
•Smooth,fast application and easy wipe off
•Restores a glistening “new paint” shine


http://www.meguiars.com/en/professional/products/

Randy
Title: Re: Buffing the Cutlass XL
Post by: Mark Scarborough on April 17, 2013, 01:49:21 PM
I have used the system Randy discusses ^^
Mcguires works great, just remember as with sandpaper, there is differing grades of abrasive,,

I have used pretty much anything mainstream,, some work great some work ok, a lot I have found is really dependent upon YOU and how you use it ,, at least as far as specific brands go. I know my buddy Al uses some bizarre name brand compound and I hate the stuff,,

most common besides Mcguires, "Finesse it"
There are a lot of little tricks,, but really, guys if I write it all out here then I wont have anything for my column in Stunt News,,  D>K

You all do get stunt news right?  H^^

My final glaze for appearance judging day,, its called "race glaze",, awesome slick stuff,,
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on April 18, 2013, 04:40:24 AM
Thanks guys,

I really like McGuires too.

I use a medium cut after sanding then a new polishing compound that I found when I was finishing the Matrix. I will take a pic of the bottle and post it when I get a sec. McGuires swirl remover and Machine Glaze work very well for getting the fine scratches out.


Derek
Title: Re: Buffing the Cutlass XL
Post by: PJ Rowland on April 21, 2013, 07:05:37 AM
I hate thread hijacking.. However the question was asked..

1stly - The online store I get the sandpaper in, just simply speciazlises in sandpaper and they go up to 12k grits.

If you understand what the polish process actually does the grades of grits just allow you to reduce the flat down to microns.


1500 grit sands close to 15 microns
12000 sands to 2 micron

Its just a finer process but it does take along time to do.
My buffing process is not dis-similar to what derek is doing.

I start with a very light 1000 just to "knock it down"
move to 1500 to smooth it out
3k spending time to get the main polish working

Now depending on the area - I would use the higher grits to develop a better quality of shine ( Wings - top of the fuse etc.. )
higher grit is 5k and 8 k

This is all just done with water, and detergent.   I also use whats called mircomesh cloth sandpaper.

I do machine buff also - its critical you have the correct pad I use 3M™ Perfect-it™ Foam Compounding Pad (05723)

3M Really do have the best range of buffing items. The material I use compounds are :
from the Perfect - it Range System 1 + 2

I will machine buff most of the major parts this is always a 2 person job ( 1 to hold the plane and I buff )

This is usually enough to get it to a high quality shine but I choose to use

Menzerna polish PO85RD which is also called Ultra finishing Polish - this is all dnoe by hand with a polish cloth and compound.

I then seal the whole model with canuba wax - depending on how much time i have left my last model had 6 coats of wax.


Please note : Derek has won 2 concourse awards before ; I have none.



Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on April 22, 2013, 07:59:57 AM
Only one wing left to buff. I am ready to get this thing in the air but I have been giving it very little attention lately. I need to finish soon so I can start practicing.

Derek
Title: Re: Buffing the Cutlass XL
Post by: Doug Moon on April 22, 2013, 09:59:59 AM
THAT LOOKS AWESOME!!!!!!!

I can't wait to see it!!

What was that you said about practice??  WTH??

Title: Re: Buffing the Cutlass XL
Post by: Eric Viglione on April 22, 2013, 10:36:09 AM
Looking great, can't wait to see her with all the goodies bolted on, and flying of course!

Hey, I got one that needs buffing, can I send it over?   :!

EricV
Title: Re: Buffing the Cutlass XL
Post by: Randy Powell on April 22, 2013, 12:03:28 PM
Comes a time when you just want to get it in the air.
Title: Re: Buffing the Cutlass XL
Post by: Steve Fitton on April 22, 2013, 12:04:00 PM
Practice? You must have fallen down and bumped your head at the house you are working on...

The plane looks outstanding!
Title: Re: Buffing the Cutlass XL
Post by: Matt Colan on April 22, 2013, 12:38:09 PM
FANTASTIC Derek!!!!

You've certainly raised the bar with this one!! Can't wait to see it at some point!
Title: Re: Buffing the Cutlass XL
Post by: Bill Little on April 22, 2013, 12:52:56 PM
Hi Little Buddy!  It just keeps looking better and better!

What will you have at Huntersville?

BIG Bear
RNMM/AMM
Title: Re: Buffing the Cutlass XL
Post by: Derek Barry on April 26, 2013, 07:42:20 AM
Hi Little Buddy!  It just keeps looking better and better!

What will you have at Huntersville?

BIG Bear
RNMM/AMM

Hey Big Bear,

Not sure yet. If I can get the Cutlass finished I might bring it for the first flight. You know, depending on what the wind is like.

Derek