Paul, this is a strange combination " When doing insides, it exposes the bottom and OB wing. Line tension is not lost". You should not be losing line tension with an outboard roll. You have something else at play here. Getting the tip weight right is a higher priority than the hinging since you are going to be balancing the flap to account for whatever you have once you get it right, but it is to follow immediately. Do you have wings level in normal and inverted with enough tip weight to be comfortable overhead?
I can think of a single thing that would produce that scenario; it has to be a combination.
Ken