Pat makes a supremely important point. This is a drawing system which has the capacity of being accurate to much closer than we can measure. Using things like snap to endpoints, intersections, middle of circles,etc is essential to accurate drawings. Personally, I do not use layers all that much, but do see the advantage for those who like to use them. That is more of a drawing approach. I have my own system. Here is a text I made up for those wanting to "help" me with CADD drawings for use with my laser. It makes a good guide for laser cutting parts. You might want to paste it onto a word document for reference to later. Much will not make all that much sense, now, but will be important when you get more conversant with your system.
Pat Johnston
Design Supervisor
Skunk Works
Laser and ACAD Tricks
2-16-10
The following is a guide for setting up ACAD files for cutting parts on a laser cutter. The suggestions following facilitate the laser cutting so a minimum of effort is required for both the operator and the laser.
1. Lay out a rectangle (line 0, color white) which mimics the size of the sheet of wood to be cut. Then offset the rectangle to the inside by 1/8. This is the line which the parts should not go beyond. This allows for the variation in wood width, and makes it easier to manage this aspect.
2. ACAD drawing issues are the most important items to follow for ease of laser cutting files. I do not use layers at all. So, for the purpose of cutting parts, please do not use layers. I simply draw with polylines, all on one level. Absolutely do not draw with the line function, only use the polyline function. I repeat this because it is very important. The laser likes polylines, so only use them. I use line 3, which is Cyan in color, for drawing and cutting all parts. Make sure that all the polyline segments are touching by using snaps. Example: End point snaps so both ends of lines are touching. Also, if possible, join all lines so they create one entity. I can do that with ease on ACAD V2007, if necessary, as long as the ends are touching. The joining to one entity tells the laser to treat the cut as one piece. This is better for the laser not to jump around and saves cutting time and extends the life of the laser.
3. If you have the end of a rib which has a very sharp intersection, clip off one side of the V just a little (1/16 to 1/8) so we do not start a fire. These little tight acute angles can kindle a fire. Corners which have a 90 degree intersection are not critical, mostly just acute angles.
4. If you want the part to stay in the sheet, which is usually handy, figure out a graceful spot to put a break. The part will need to be cut out later by hand, but that is understood.
5. Be aware that the laser cuts a line about .006 thick. When I set up a round hole for something like a 3/8 jig rod, I draw the hole .006 smaller or .369, so the jig rod slides through smoothly and with as close to zero clearance as possible. This is true for all parts so if there is a very critical cut which needs to hold a tight tolerance, keep this in mind. This especially applies to spar cutouts. They need to be an overall .006 narrower.
6. The lettering for marking parts is drawn in yellow (line 1). I have drawn a set of numbers and letters which are not a text file, but rather a line file. These must be placed on the parts and the color kept as yellow. The reason for this is the laser is vastly faster (Maybe 10 to 30 times) cutting a line letter instead of text files. This saves laser cutting time.
7. Draw all your parts on one sheet. This is easier as one file sheet just needs to be loaded into the laser and the parts are copied to the cutting board.
8. I save the files back to V2000. That is necessary for the laser to be compatible and happy.
9. Most balsa comes in sizes of 3 X 36. The laser bed is limited to 24 X 18. If the cutting files use a 3 X 18 format, then this works out very well to simply cut a 36 length into two equal parts. If 24 is needed, then see if the adjacent 12 piece has something on it so it uses the whole plank efficiently. Otherwise, there will be a lot of 12 lengths laying around.