When you say "custom hand cutting" do you mean one-off laser short kits or hand cut parts (ribs, formers)??
Hi Doug
Normally when you are cutting one or two kits of a certain design for someone, it is not cost effective to have it laser cut. The reason is that in order to laser cut a kit you have to have a CAD file developed which is not cheap and then you have to pay a laser cutter his time to cut the parts and then of course you have the cost of the material and shipping charges back and forth. When you do a "kit run" of numerous kits of a design, then it usually makes it cost effective for the customer and the kit maker although there is very little profit for the kit maker.
So to answer your question, I will be handcutting all the shaped parts and formers for the kit. The cost varies depending upon the amount of material and time for labor. That is why I have to have a copy of the plans to do a take off so I can give the customer a cost for cutting it.
I hope this answered your question. I am glad you asked because I am sure other folks have wondered the same thing.
Thanks for asking
Mike