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Author Topic: Tank Height for an Upright OS 25FP?  (Read 4141 times)

Offline Dave Hull

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Tank Height for an Upright OS 25FP?
« on: May 29, 2018, 07:07:56 PM »
Is anyone running an OS 25FP in the upright orientation? If so, was any fuel tank bias needed for even upright/inverted runs? This installation will use a standard CL NVA thru the engine case.

I need to change an engine mounting configuration from side-mounted, and hope to avoid multiple iterations. This plane has a full fuselage with the tank built in--it is not adjustable. Even if I cut into it, there is not likely to be any room to move the tank.

Thanks for any information on your 25FP tank position.

Dave

Offline Randy Cuberly

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Re: Tank Height for an Upright OS 25FP?
« Reply #1 on: May 30, 2018, 10:45:59 AM »
Is anyone running an OS 25FP in the upright orientation? If so, was any fuel tank bias needed for even upright/inverted runs? This installation will use a standard CL NVA thru the engine case.

I need to change an engine mounting configuration from side-mounted, and hope to avoid multiple iterations. This plane has a full fuselage with the tank built in--it is not adjustable. Even if I cut into it, there is not likely to be any room to move the tank.

Thanks for any information on your 25FP tank position.

Dave



Hi Dave with that particular engine, assuming you're using a standard wedge tank, just align the tank pick up line with the needle valve assembly and I don't think you'll have any major issues.  The 25 FP doesn't seem to be terribly sensitive to tank position in an upright or inverted position.  In sidewinder position the tank wants to be about 1/8 inch above the center line of the venturi.

Randy Cuberly
Randy Cuberly
Tucson, AZ

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #2 on: May 30, 2018, 01:10:03 PM »
Randy,

Thanks for your response.

I can't be sure it is a standard wedge without cutting into it. But from the little I can probe thru the holes for the vents, it feels like it is 2" wide. It is definitely 1-3/8" tall. (Not "standard" in my view.) I can only deduce the length from the volume, but it would appear that the top of the LE must have been relieved to get the tank in.

The concern would be if it is a rectangular, non-stunt tank. That would be a problem for any outside maneuvers. To rule that out, I'll have to do some static testing to see what orientations will feed.

If in your experience the FPs run evenly upright/inverted with the tank centered on the NVA, then I will go ahead and cut and drill a transition plate to reposition the RC mount. I may bias the mount 1/16" low since I can always add some aluminum spacers under the engine pads. There is no issue with the cowl fitting, since the plane is set up for a radial cowl ring---and it is missing.

Offline GregArdill

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Re: Tank Height for an Upright OS 25FP?
« Reply #3 on: May 31, 2018, 06:27:34 AM »
Why not simply fly it and see how it performs in the air?

There are many opinions on tank height and its relation to the engine, but also many inconsistencies.

Fly it and see what it needs. Some tank height issues can be altered by changing venturi diameter, the fuel or the prop.

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #4 on: May 31, 2018, 10:03:53 AM »
Greg,

What you suggest is a good approach. Two reasons to deviate in this case: I am physically unable to go to the flying field or run the engine at the moment, although I can make new parts out in the shop and would like to make some progress; and, the setup was so far off when I measured it that attempting to fly it inverted would almost certainly have caused a flameout and inverted landing and all the cosmetic repair that entails. The tank was almost 1/2" off vertically and was paired with an engine that Brett called "marginal" in its ability to draw fuel.

Flying OPPs (other people's planes) has larger than normal risks. I agree with you completely that measuring or testing what you have is the most confident way to proceed. This is the second OPP that I have debugged that had most of the same issues, and I am applying lessons learned from the first. Get it as close to correct configuration as I would have built it, and then fine tune in the air.

This all makes more sense if you recall that an R/C engine mount can be placed anywhere on a firewall. This one was located so that "it would look good." That's ok. But the tank was located "where it would fit."  Not good! Guys may not consider the consequences on run characteristics of the NVA orifice being well outboard from being side-mounted (this one was, and on takeoff, immediately went very rich) or the vertical height, which worked fine even though it was far too high--unless I was to go inverted or try to perform outside maneuvers.

The proposed fix, which was also required on the prior OPP is to make an adapter plate to allow using the existing firewall blind nuts (and not cut into a new airplane), but that also had a new hole pattern that would allow both rotating 90 degrees, and recentering vertically the R/C engine mount. With good info and a bit of luck, I can make this part only once this time. On the prior OPP it took two tries, which is ok. But it takes an hour or so to make and wastes a day at the flying field if it is off.

Two other tweaks are being incorporated into the adapter, since this is the least invasive fix to the plane. The first is to add a couple degrees of out-thrust. The second is to reposition the engine forward. When built, a couple inches were apparently lopped off the front, and a brass heavy hub (Higley-style by Great Planes) was added to the engine shaft to get the CG back in an acceptable location. I'd rather not have all the extra mass (2-1/2 oz.) on the engine shaft, especially on a plain-bearing engine. The plane should not lose any of its looks for having a more right-sized nose and cowl.

I acknowledge your ideas on changing venturi size and fuel to minimize the effects of a tank height issue, but believe this is not really optimal. For example, going to an all-synthetic fuel to get the viscosity down so that the engine can more easily draw from an improperly located tank is addressing a symptom, and not the cause. Same is true of going down in venturi size. Yes, it increases the engine's ability to draw, but the differential is still there and you gave up power reserve to get it.

I'm not sure I understand all the impacts changing a prop would have on engine run, as related to tank position. I think the dominant effect would be that if the engine is not heavily loaded, and had a broad operating capability, that it would be less sensitive to tank height change when the plane was flipped over. This implies that a lower pitch and higher rpm would help. But there would seem to be some other factors as well. Have to think about that one.

Dave

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #5 on: May 31, 2018, 12:48:49 PM »
Now that's creative, Motorman. Unfortunately, the original setup was offset so much laterally that it would have taken a screaming lean ground setting to get a nice fast 2-cycle in flight which I would have needed for the line tension in any overheads. Pressure would have helped, but neither of two tap locations looked good. One was in the expansion "cone" of a homebrew muffler, the other not much better. Lots of issues all at once for the first flight due to the way this one happened to be built. But, if I get the new mount on, I will remember your "safer way" to do the initial negative G tank test! y1

If I can get the thing to the field with the new setup. I will do a simple "hold it in the air" test. Right side up and upside down. That should provide sufficient confidence to take it inverted.

But it is a nice looking airplane....

McSlow

Offline bob whitney

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Re: Tank Height for an Upright OS 25FP?
« Reply #6 on: May 31, 2018, 05:56:36 PM »
just measure the hight of the fuel feed tube coming through the firewall and compare that the the needle valve
rad racer

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #7 on: May 31, 2018, 07:19:52 PM »
It's bad, Bob. Bad.

The pickup line would appear to be coming out the lower corner of the tank, which probably makes it a rectangular tank. Like for scale, or 15 Carrier. If so, I might as well cut the thing open to replace the tank, 'cause it ain't never going to stunt, or leave it and have the world's largest and slowest B-TR.....

But it looks nice!

Me and the Duly took it out for it's first flight. Slowest straight and level plane I have. But did I say it looks nice?

McSlow

I could go in thru the bottom, but I think the tank is sitting on top of a LE that was notched for clearance. Not sure I can get it out from the bottom without destroying the front end. This one does not have mounting beams coming thru the firewall, but with a wire feeler tool, I think they were installed up to the firewall.I was hoping not to do a major rebuild on this one. Too many of those lately....

Offline bob whitney

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Re: Tank Height for an Upright OS 25FP?
« Reply #8 on: May 31, 2018, 10:41:56 PM »
how about a picture
rad racer

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #9 on: June 01, 2018, 10:43:31 AM »
Bob,

Wish I could post one. It is a pretty plane. But I don't have all the devices hooked together yet. I could send you one on an iphone...?

McSlow

Offline bob whitney

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Re: Tank Height for an Upright OS 25FP?
« Reply #10 on: June 01, 2018, 11:27:59 AM »
that would work
rad racer

Offline bob whitney

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Re: Tank Height for an Upright OS 25FP?
« Reply #11 on: June 01, 2018, 02:01:46 PM »
 OK 3 things # 1 u could cut a circular hole in the center of the mount and not loose much strength. might be able to see in side

#2if it is a rectangular tank and the tube go's straight back once it is in the air it should run the same both ways just wouldn't be able to do maneuvers after tank is about 2/3 empty.

 #3 have u measured the tank to see how big it actually is??
rad racer

Offline bob whitney

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Re: Tank Height for an Upright OS 25FP?
« Reply #12 on: June 01, 2018, 02:07:36 PM »
what do u plan on using it for
rad racer

Offline L0U CRANE

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Re: Tank Height for an Upright OS 25FP?
« Reply #13 on: June 01, 2018, 02:57:35 PM »
Dave, good luck with everything!

Just mentioned in another thread that I have a method of checking if tank height needs adjustment.

Based on the conditions in normal level flight, about 3 g out and 1 g down is a reasonable description of the local g direction.

So start the engine, rich enough that  you have a better chance to hear RPM variations from drawing fuel uphill, or having it poured -relatively - downhill.

Hold the fuselage center horizontal, outboard wingtip straight down. Tach the RPM or get a good sense of how the setting sounds. Keeping the fuselage centerline level, roll the wing to about 45° ( either way and tach or listen for an RPM or setting shift. Repeat to the other 45° roll position.

If there's a significant shift in RPM or setting, it will be richer in the attitude where the tank is too high, confirmed by shifting leaner when rolled to where the tank is relatively lower. Do this a  few times to be sure which way is too high, or low.

Stop the engine by pointing the nose pretty much straight down- to uncover the fuel pickup.

Of course, this is not a perfect solution, but it should assure you won't flame out or flood out  in the first flight. You can tweak position from there on...

Be careful of the running engine, a source of burns and/or sliced meat if you get careless....
\BEST\LOU

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #14 on: June 01, 2018, 06:36:54 PM »
The tank holds 2-3/4 oz. when filled with the plane tipped to ensure it is full. The run didn't seem very long in the air--but I didn't time it. It is not going to be a "full pattern" tank if used with the OS 25FP and stock venturi size.

I made up a probe to explore the tank dimensions a bit more. I can also just see inside thru the pickup tube hole and see a bit of wedge on the outboard face. So it looks like a tall (deep?) wedge design.

It is definitely 1-3/8" high (outside measurement). It is actually 2-5/16 long, which is longer than I had guessed. It either has had the LE notched down to the centerline, or the tank has been notched to clear the LE. I can't tell. If the tank is notched, it explains the seemingly low volume for a tank that looks wider than a derived 1-7/8". Maybe.

To Bob's question about what I wanted to do with it:  definitely a sport/stunt flier. Lots more fun if you can do lazy eights and whatever pops into your head. It is really cool just to see it going round straight and level with its Gee Bee paint job--but how long am I going to want to do that?

I suppose I could get some stunts in during the early part of the tank, except right now these are almost 1/2" off with the engine mounted sideways. And I'm sure to forget and get an engine cut and the usual wreckage that goes with that.

I am pretty much resigned to cutting into the nose, retrieving the tank from its current resting spot and having my "aha!" moment, then stretching the nose sufficiently to get a 3.0 oz. wedge tank into it and center it up on the engine. Remount the engine centered up on the fuselage. Then make the new cowl that it deserves....

When testing the next OPP for the first time, I will remember Lou's ground run techniques. The other one that I have used is to hold the nose straight up and wait. If it dies, then either add pressure or go down in venturi size. Or stop filling the tank with cough syrup....




Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #15 on: June 09, 2018, 12:41:33 AM »
Got a chance to do a little work on the OPP tonight. Ground off the 1/4" plywood firewall and got a look inside. Lucked out in that the builder used four dabs of clear, rubbery adhesive to hold the tank in. With just a bit of persuasion, it came right out. The tank was a Brodak wide wedge, part number BH-596. The catalog claims 3 oz. capacity--not sure why my measured fill was only 2-3/4. Maybe a short overflow tube on the inside.

Seems to be two choices with this one: rebuild the nose like the plans show with upright engine and thrustline on the wing centerline; or, invert the engine with a bit higher thrustline and keep the tank forward of the LE. The issue is tank capacity vs. nose length. I don't think the slightly higher thrust line would hurt--it should actually be better unless the drag of the wheels and gear are excessive.

A bit scary is that there is not much holding the wing together in the front. The top center planking and LE are chopped away down to the centerline and all the way to the wing spars, with no other reinforcement visible.  If I lengthen the fuse enough and live with a 2.5 oz. tank, I can put some reinforcement back in.

I'm grinding out the vestigial engine bearers now while I make up my mind. These aren't accomplishing anything and would have to come out to get the tank in for the inverted configuration.

But did I say it looks nice?

Dave


Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #16 on: June 20, 2018, 11:29:51 PM »
An update for anyone following this story of retrofitting an OPP after the first flight discoveries.

The LE was chopped down to the center, and the forward top planking cut away. This let me look straight in at the bellcrank and pushrod. The reason for the control slop was readily apparent--the pushrod "Z-bend" was too tall, and if I held the flaps, the pushrod would slide up and down. A bit of legerdemain with the polypus pliers and a lot of patience seems to have fixed that problem. Now I can just feel a bit of flex in the elevator pushrod. Probably could have used more support and less severe bends in the tail area....

Ground out all of the vestigial motor mounts. Turns out that the most aggressive material removal was to be had with a coarse grit Dremel sanding drum. Better than any of the burrs I tried; better than a rasp bit. These might work better at slower speeds. I have an original model Dremel, so it only has one speed--fast! Suprisingly, to remove what was not reachable with the sanding drum, I tried a medium diameter flat stone which worked very well. I dressed it first on a ceramic dressing stick which made it cut the maple--at full Dremel speed--very well. This let me get the motor mounts pretty much flush with the firewall and let me make the tank another 3/16" or so longer.

With the bellcrank repaired and the mounts ground out, I closed off the bulkhead which had the old tank stuck thru it. Now I could seal off the tank compartment from the inside of the fuse and wing.

I lengthened the nose by splicing in a few inches of balsa/ply sides. More cross-grain planking on the bottom.

I cut down and replumbed a brand-new 1-3/4 wedge tank. This reminded me to clean all new tanks and always use a filter. The inside was rusty at all the solder joints. Cleaned out the rust and solvent rinsed after soldering it closed, then oiled the inside. Tacked it in with silicone adhesive with a fair bit of angle for a "good to the last drop" shutoff.

Glued in the firewall (tank had to go in first, since I took every last bit of length I could get. Added gussets inside on the firewall. Added an extension block on the top decking.

Sanded and blended into the existing fuselage. A bit of filler, primer, sanding, filler, primer, sanding, primer, then topcoat.

Still need a new R/C motor mount to get rid of the offset from the old installation. Then I can rebalance it and go test fly again. Hopefully, it will be naturally tail heavy which would allow me to install a nice radial cowling to complete the pseudo-Gee Bee look.

I stole an OS E-2030 muffler from a NIB engine. It is almost twice the weight of the super-custom expansion tube, header/silicone coupler thingee that was originally on the plane. If I need to get an ounce back out of the nose so I can do a nice cowl, I'll be trying to figure out how to build one of those with the right shape header on it. This one might have used a chopped off Mac's muffler for the header. Behind that is some kind of thin wall extruded mousse can?

It was all a bit more than I thought I was getting into, but now seems pretty solid. Will let you know how it flies as soon as I can get it to the field.

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #17 on: July 23, 2018, 01:59:07 AM »
Flight test update:

It turns out that getting Dave Brown engine mounts is now difficult, unless your hobby shop has stock. This apparently is the result of the Tower Hobbies distribution network going under. I checked with several shops and they did not have the size I needed. I got the last ones via mail order--but it turned out they were the "long" version, and had to be reworked to set the engine back where the standard mount would take it. With the new mount, new tank, new tank position and now with inverted engine and control line venturi, the ground setting and flight settings are matched. No more going rich after takeoff. So I checked off that box with two flights today. The tank ran clean to the end, so a check there, too. I didn't get a time, so not sure the tank is big enough for 6 minutes of flight or not.

Didn't bring the right box of props to the field, so did not get a chance to get the performance up to the point I would be comfortable flying it inverted. (Not enough thrust pulling up into maneuvers. 52' lines, Zinger 10x4) So the upright/inverted fixes remain to be tested next. If I have the engine-to-tank height set correctly, I will finish working on the new cowling. I can't cut the holes in it until I know if I have to shim the engine up or down a bit. So far, it is a riveted aluminum shell with balsa nosebowl and one lite-ply former.

To be continued....

Dave

Offline Brett Buck

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Re: Tank Height for an Upright OS 25FP?
« Reply #18 on: July 23, 2018, 09:20:48 AM »
Didn't bring the right box of props to the field, so did not get a chance to get the performance up to the point I would be comfortable flying it inverted. (Not enough thrust pulling up into maneuvers. 52' lines, Zinger 10x4) So the upright/inverted fixes remain to be tested next. If I have the engine-to-tank height set correctly, I will finish working on the new cowling. I can't cut the holes in it until I know if I have to shim the engine up or down a bit. So far, it is a riveted aluminum shell with balsa nosebowl and one lite-ply former.

    Dave, I haven't responded to this thread since I didn't know the answer, since I have never run the 25FP upright/inverted myself (although a lot of people have done it with success - but I don't know where the tank ended up!).

  By the way, someone had previously posted this link:

http://www.ohio-superstar.com/dave-brown-product-line/fiber-filled-motor-mounts

   and they are definitely in operation as of a few months ago. I got a lifetime supply of Lectra-Lite wheels in May.

    I get the prop issue, but what about 52' lines? If the engine is running remotely right, virtually no airplane you put it in will want 52' lines. I have seen 25FP Noblers that would have had reasonable lap times on 72' lines!   The typical issue we have had with properly-running 25FPs is that it is still just too much power for the airplanes we have used. 52' lines are not in the plan, it will screw you into the ground if it is running correctly and you have the best available prop (APC 9-4 or 10-4).

    That makes me think that there is some other issue, specifically, that you are trying to run the engine *far too slowly* for it to run correctly without massive modifications (that greatly reduce the power). Running too slowly, and assuming a stock engine (which is where I would start, at least), it will be *extremely sensitive* to almost any fuel-flow related factor - needle, tank height, phase of moon.

    The reason is the stock venturi is right only if you run it about the way it was intended, that is, a medium-fast 2-stroke, maybe 12,000-13,000 in the air.  It's far too large for running around at 9000 RPM in a 4-stroke. With a 4" pitch prop of any variety, and 52' lines, 12,000 rpm is going to end up going about 3.5 seconds a lap or quicker. If the lap time is in any way reasonable with a 10-4 on 52' lines, it has to be running very slowly.   Of course, you don't want a Zinger of any variety, but when you get your 9-4 and 10-4 APC it will likely want to go even faster.

   So I am a little curious/concerned. I would certainly start on 60-ish foot lines, or longer. I fly the Skyray/20FP on .015x60 or .015x62, for example, at about 4.5 second laps.  While I could legally fly it on .012 stranded, I would be scared of that, because the pull, while less than a "regular" airplane, is pretty substantial. To set the engine, start it, then "peak" the engine, that is, lean it out until it is 2-stroking, and slowly search out the point of maximum RPM, as lean as it will go without sagging. Then back off until you get a distinct drop in RPM, usually 3-6 clicks of the needle. It should still be running in a very strong 2-stroke. With an APC 9-4, that might be upwards of 13,000 RPM. but don't go by the RPM, go by the sound. Fly it, do the maneuvers, and if it at any point appears to "sag" lean in the maneuvers (like the top of the vertical 8), then with no other changes, arbitrarily back of off a few clicks richer before the next flight, try again, until it doesn't sag at anywhere in the flight. If at any point it goes into a 4-stroke, same thing, except turn it up two clicks leaner, try again. If it does both in the same flight, then we need to do something different (probably get a slightly smaller venturi).
 
    Brett

Offline rich gorrill

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Re: Tank Height for an Upright OS 25FP?
« Reply #19 on: July 23, 2018, 10:16:02 AM »
Hi Dave, for what it's worth I have a Barnstormer with an upright LA25. I use a Brodak 3oz. uniflow tank set on the engine mounts, A little RC foam for padding. I set the engine as Brett described and have no problems. I use an OS needle valve and a sm. OS venture on 60ft. .015 lines. Also use a 9/4 APC prop.


Rich


Offline Skip Chernoff

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Re: Tank Height for an Upright OS 25FP?
« Reply #20 on: July 23, 2018, 10:05:45 PM »
And Rich's set up works very nicely in that Barnstormer!

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #21 on: July 23, 2018, 11:46:48 PM »
The engine was not running in a “short of peak” setting. We had it motoring along in a fast 4-stroke and taking things easy. (My only excuse is that it was hot out….)

Turns out this engine—which is box stock as far as I know—will cruise along like that just fine. It did when mounted sideways with the R/C carb (wired full open) and the homebrew mega-muffler, and it does inverted with a control line venturi and OS muffler. I admit that this is with the moon 72% visible, so I may wait for the next lunar cycle before flying again to minimize the variables. The engine is not going to make enough power down there to do more than wingovers and probably lazy eights, though. I might have tried it but the wind was pretty much dead calm with shifting drift. Since I don’t know how straight this plane is yet, I didn’t want to find it chasing me around in the heat.

The engine came with the plane, but it looks like it was new or newish. I don’t think anything was pulled apart. I put a .282 venturi and OS needle on it, along with the 2030 muffler. Easy to come by since we don’t use mufflers on 25FP’s on Super Slow Rats. The fuel for the day was Byron 10/20. (Aero Gen2 Traditional; part no. 3130133.)

Next outing, I will try to remember to put the pre-selected props into the giant prop box before I put the GPB in the truck so I can test out the APC 9x4 and try taching it up. Will go back to the 60’ lines, too! (I hooked up the .015x52 strandeds because my former pit man was thinking I had got my hands on a really fat B-TR and he wanted to see it go….and I wasn’t worried about getting screwed into the ground!) I didn’t time any laps, but would say that the forward progress was “leisurely.”  Probably high 5’s, maybe low 6’s. What we call “Steve Speed” in the Circle Burners. Slow enough that he makes us hold our breath when we watch his maneuvers.

After that, I will probably need to work on turn rate. The CG is probably too far forward as tested. With the short nose, it had a brass spinner nut. With the longer nose, I switched to the aluminum spinner nut. With that, it had a beautiful groove and would lay into a soft pullout really smooth. Without a cowl, it is at 30 oz. right now. I was hoping to trade spinner weight for cowl weight, but looks like a challenge to keep the cowl and mounts under 1 oz.

I am not really expecting this one to be much of a stunt plane, just a cool looking sport plane that needs to be fun to fly. Wish I was set up to attach some pictures for you guys. It is a pretty airplane….

On your Barnstormer, Rich, do I understand that your tank is offset from the engine mounts by the thickness of the foam? What do you guess that to be? Is your tank 1” tall? Needle is going thru the holes in the case and not some other arrangement? And is the engine run the same upright and inverted?

Thanks, guys

Dave "McSlow"

PS--I think the issue with the motor mounts is that the hobby shops that were using Horizon as a distributor are now setting up new distributor arrangements--or so I was led to believe. I did not mean to imply that the source was no longer making them.

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #22 on: July 31, 2018, 03:30:22 PM »
Update:

Flew the 'Pants a few times on Sunday. APC 9x4 and 60' lines. Same fuel. Full moon. It didn't want to run steady at high rpm due to a resonance in the front end. Odd given the stiffness of a boxed-in fuselage up front. Maybe not so odd if it is the glass filled nylon R/C mount contributing. Closest peak setting that seemed feasible on the ground led to surging (lean) in flight. Didn't get a lap time, but a bit fast for my level of stunt. On the other hand, slow for a racer with an OS 25FP....

Tried slower, and it got a bit better. Tried slow, and it just motored along super happy. But, with just enough power to do soft wingovers. Got bored, so started practicing 3 foot bottoms. (Should give an idea of the slow speed.)

Just rechecked the prop balance and got the same result: the balance is very good; excellent for an unmodified APC with randomly drilled holes. Should go check the tracking next to see if that is somehow out of true. All the bolts were rechecked between flights. Nothing loose or "soft." Best slow and steady FP I have seen of any size, with or without anyone's mods...

Monday we ran some 25's (OS FP, Brodak, Enya) as hard as they would go doing SSR testing. Find the peak and see what the watch says about lap times.... I sure don't want to let the 'Pants OS get mixed in with the others. It's lazy!

McSlow

PS--Just checked hub/tip runout (tracking)--it is very good. Also checked mid-blade pitch. Right at 4" per a Prather gage, assuming that you use the flat surface and don't try to correct for LE radius.
« Last Edit: July 31, 2018, 07:24:51 PM by Dave Hull »

Offline Target

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Re: Tank Height for an Upright OS 25FP?
« Reply #23 on: July 31, 2018, 07:58:14 PM »
Is the .282 venturi somewhat large for a .25 with the skinny OS nva? I'd think maybe smaller would be better for fuel draw and economy. But I'm no expert.
Sounds like quite the remarkable project Dave! Great that you have got it in the air and out of moth balls. Well done!
Regards,
Chris
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Offline Brett Buck

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Re: Tank Height for an Upright OS 25FP?
« Reply #24 on: July 31, 2018, 10:35:25 PM »
The engine was not running in a “short of peak” setting. We had it motoring along in a fast 4-stroke and taking things easy. (My only excuse is that it was hot out….)

Turns out this engine—which is box stock as far as I know—will cruise along like that just fine. It did when mounted sideways with the R/C carb (wired full open) and the homebrew mega-muffler, and it does inverted with a control line venturi and OS muffler. I admit that this is with the moon 72% visible, so I may wait for the next lunar cycle before flying again to minimize the variables. The engine is not going to make enough power down there to do more than wingovers and probably lazy eights, though. I might have tried it but the wind was pretty much dead calm with shifting drift. Since I don’t know how straight this plane is yet, I didn’t want to find it chasing me around in the heat.

    So, you are running the engine slowly, and it doesn't have enough power? That suggests a solution.

Quote
The engine came with the plane, but it looks like it was new or newish. I don’t think anything was pulled apart. I put a .282 venturi and OS needle on it, along with the 2030 muffler. Easy to come by since we don’t use mufflers on 25FP’s on Super Slow Rats. The fuel for the day was Byron 10/20. (Aero Gen2 Traditional; part no. 3130133.)

      So it is also not stock?  And instead of the stock .257 venturi, you are running a .282 venturi?

      Maybe I am not following your progression here, but as far as I can make out, you are running a substantially altered engine, with a giant venturi, really slow, and it is not putting out enough power and running unreliably?  Do I have to say it? 

     Brett

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #25 on: August 01, 2018, 12:46:39 PM »
Sure Brett, I tee'd that one up for you perfectly! It will do both of us some good. I'm not opposed to doing some penance...especially when I deserve it! HB~>

All I can say is that I was not careful about going thru the parts box to scrounge the venturi. When I said stock engine, my reference was that as it came to me it appeared to be a stock R/C configuration. My error was taking a part out of a reused OS venturi package. And then not realizing that .283 is pretty big. Either I didn't get the right one back in that package, or I reamed this one out?

I have hope that I will get to the happy spot that Rich reports for his upright installation. But I will likely have to resolve the vibration issue to get there. Seems pretty unlikely that an oversize venturi would induce vibration. We run bigger sizes for racing with no issues.

Didn't mean to jerk you guys around with my mistakes. My apologies!

Dave


Offline Dane Martin

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Re: Tank Height for an Upright OS 25FP?
« Reply #26 on: August 01, 2018, 02:26:32 PM »
Hi Dave. I fly a box car chief with an upright os 25 FP. The seam of the tank is inline with the NVA. I have a bit of a wierd vent system, but that's not real important here. Lol.
Any who, I run a .250 venturi and stock os springy NVA. Running a 9x4 APC and 20% nitro. Way more than enough power.
I'll attach a pic from VSC as that's all I got on my phone. This pic shows an LA 25 with a tongue muffler. But I pulled that and put on a stock FP with a stock muffler. Much better power.

With the larger venturi you have, you'd have to put a much smaller prop to get the RPM's up to keep the suction up. I'm not recommending this. But that alone explains why you say "it goes lean while running at higher RPM". It's going lean because it can't draw enough because the prop won't allow it to spin fast enough. So, smaller venturi, better fuel draw, easier needle settings just plain gooder all around.

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #27 on: August 01, 2018, 04:55:57 PM »
Danish,
Nice looking Boxcar. I've heard they fly surprisingly well. But why use 20% nitro fuel? Altitude and temperature issues in LV?

Digging thru the engine box, I just found an FP with a .257 venturi. Will swap before the next trip to the field. Your explanation of the rpm and fuel draw is likely part of the solution. I will say that we run even bigger venturis on this engine for racing--with a smaller prop--and they are perfectly steady and needle just fine.

I think I put in about 1/16" engine high bias compared to your centered setup since I can add shims to the motor mount,  but it is hard to go the other way.

With any luck, I will make it out to your contest this year.

Dave

Offline Dane Martin

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Re: Tank Height for an Upright OS 25FP?
« Reply #28 on: August 01, 2018, 05:05:10 PM »
Agreed on the venturi. When I run the bigger ones, I run an 8x5 or 8x6 prop.
I think the high temp is the reason I use high nitro. The elevation is about 1600 ASL at our field. However! Flying this plane and the twister here in Las Vegas felt like much more power than in Tucson. Which I believe makes sense because that's like 2300-ish I believe. Sooooo..... more of just the idea of buying one type of fuel I suppose.

Today felt cooler. Like it was a relief. It was 103, so I guess that is a heat break!

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #29 on: August 05, 2018, 10:32:35 PM »
Update:

Things got more complicated today. I had to fly a pair of pants. No belt, no suspenders.

The original Fancy Pants of this thread got a few flights with only the venturi change and a slightly more advanced phase of the moon. Same everything else, except for a bit more neutral handle position. It was still happy running a bit faster than before (still off-peak) but has the same resonance as you approach peak (or back off the needle and go back down thru it.) So that's what I did, and then put it up. Speed was ok on first flight but line tension a bit soft in the wind during wingovers. Ran clean to the end. Glides like a brick. In a bit more on the needle on the second flight and turned it upside down. Lots of down needed at the handle when flying inverted level. Lazy eights were an eye opener. The inside portion was ok, with nice big shape, but nearly ran out of control on the outsides....  Flying "buddies" razed me about my pre-crash body English. Bahar bajo! Abajo! Sounded like the Cuban F2C racing club out of Miami. Only this time in English. They used the word "pucker" a lot when describing things. I think we still had three feet left to use before we would have shortened the rudder. The next mod will have to be some tail weight. CG is at about 14% right now. Turns out this plane has an external elevator horn, so it will be easy to try a bit faster elevator response as well. It is 3 holes out on a 4 hole horn; about 7/8". So the hard one here is to get off the resonance so the plane does not start coming apart. It was fine thru about 3/4 of the flight, but as it got near the end of the tank, it started to buzz a bit. Sounds like the prop tips warbling once it starts to vibrate.

A friend brought another 'Pants to the field and dropped it off for evaluation. This one is yellow and white and is probably built like the plans with no "Gee Bee" mods. It has a Fox .35 anniversary engine in it. And to honor that spirit of the 1950's--no muffler, either. The engine was not seized up, so we squirted some fuel into the holes and it loosened up pretty nice. I filled the tank and flushed fuel thru the filter. Pulled the needle and flushed some chunks out of there. It may have been flown before, but not sure. I hoped so, because then the tank might not be full of rust. Had to go way out on the needle to get it to stay running, but blew out the brown crud quickly. Two short needle ground runs that might have been for crud cleanout, or might have been break-in. Then a full tank. Ran steady and needled cleanly. Setting is stable enough to try a flight. Buddies disagree on whether a flight is a good idea. Wind is up to 12-15ish and variable. Only going to do straight and level, so let's just launch downwind and get this thing checked out. Let's just say this one is the polar opposite of the red one on the controls. It is quick! Only ran about 2-3 minutes of level flight and died abruptly. Still an ounce of fuel left in the 3 oz.(?) tank. Flying buddies don't like the plug. New plug. Add Higley aluminum spinner weight. No one else wants to fly in the wind, so no wait to try it again. Starts and runs fine. A tad leaner and sitting real close to the break. Some level. Some wingover. A couple of BIG inside loops. Half loop to inverted---uh oh! I got a full plan view of the bottom of the wing. Go around a few times to decide how you are going to flip it back over. Only one good way: get downwind and use down gently. There was no crash, so buddies want to go home. Got to take down shade. Cleaning up the model afterwards, notice tip weight box cover is missing. No weights in hole, either. I didn't remember the wing having a hole before we tried flying it. Walked circle and found cover but any weights were long gone. Remember to bench trim more carefully before next flight.

How to wear a pair of pants, continued....

McDivot

Offline Dane Martin

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Re: Tank Height for an Upright OS 25FP?
« Reply #30 on: August 05, 2018, 11:18:30 PM »
Sounds like a pretty intense day!

Since you brought up upright mounted 25's, here's what's in my boxcar chief right now. Well, let me clarify. My wife's boxcar chief has a completely stock, well broke in 25FP. The tank is a 4oz clunk tank from one of those ARF pt-19's they used to sell. The vents are set up like a cox stunt tank would be. One goes in and straight up, the other goes in and straight down. Because they're at 90's the fuel would just leak out, so vent line comes down to this little T in the middle, lower than the tank. I clamp a hemostat on the right of the T to fill. 2 choke flips and starts right up. Then remove the hemostat. Sounds weird. Is weird. But work's great.

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #31 on: August 06, 2018, 02:06:41 PM »
Danish,

Hmmm. That venting scheme is unusual. I've heard of something similar done on Cox "two vents up" backplates. Circle loop all the way around and cut a hole at the bottom. Fly inverted with no siphoning. Never tried it....

Glad your setup works! Keep Momma happy.

McDivot


Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #32 on: August 13, 2018, 02:46:19 AM »
Minor update on flying the pair of pants:

I only flew the yellow "leg" today to keep things more manageable. Not knowing how much was in it before, I put 1 oz of tip weight into box. Installed screw with fuel tubing against weights to prevent rattling. Loctite to keep things attached and not sprinkle lead around the field. Moved pushrod out a hole at elevator. New air leak at needle valve caused setting issues. Also flow-checked filter again hoping that tank is not giving up rust faster than fuel. Air leak fixed with longer tubing "seal" installed. Good enough to fly, but engine appears to be getting too hot on new jug of 8N-24C-4Syn-64Al, so switched back to all-castor 5N-25C. Better. Engine may still be breaking in. Unsure, since history is unknown. Now flies a bit wingtip down in upright flight. Much nicer (slower) control feel--but still turns quick enough. Tried large inside loop and got a really good free flight across the top. Moved line guide back 1/8". Now have inside loops and lazy eights. Inverted has great view of bottom of wing. Flaps may be slightly offset. Next will tweak them. Need to get rid of the excess yaw from the line guide change. Enough now that it is also screwing up the tank "end of run" characteristics. Not going to cut into this one to fix tank issues. Been there and done that on the other "red leg."

Dave

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #33 on: August 28, 2018, 02:11:15 AM »
Progress over the last two weekends on the "yellow 'pants:"

Flies pretty close to level after tweaking flaps to even them out. Remaining roll offset probably due to stab tilt and warp in one elevator. Don't know if I can match paint yet, so hesitant to cut it out and replace. Still flying with 1 oz. tip weight.

Made a tongue muffler for the 50th anniversary Fox. Nine 3/32" dia. holes. Quieter, but doesn't seem to be robbing power or causing overheating.

Shimmed engine up 1/16" (instead of moving tank, which is built inside with no access) to even out upright/inverted. Much closer, but not quite enough. That implies that for an upright Fox .35, the tank needs to be ~1/8" lower than the engine if sitting on the bearers--assuming that what is inside this plane is a 1" high tank sitting on the motor mounts. The tank holds 4 oz. and needs all of it for the Fox.

Real issue remaining is that the tank is causing the run to increase speed gradually throughout the flight. On the ground, it will run out a tank at the same speed, but not in the air. It is standard vented, with fuel line extensions cut at 45 degrees and facing forward. So added pressure fitting to the muffler and tried pressure. No improvement at all....

Paint may be SIG yellow, but with a white blocking coat underneath? It is a bit brighter than an example I know is SIG yellow, which probably has silver underneath. Better to have a plane that is straight and flies good than one that is crooked but pretty? Still looking for both!

I may have spoken too soon in a prior post--I may have to cut into the fuse to fix the tank if it is ever going to be fun to fly. Unless I find something wrong or odd about the tank, the best option would seem to be to try uniflow and be sure to kick out the aft end. This worked great on the Red 'pants. Kind of a pain, because I will have to build it back in semi-permanently again. If the OS 25 causes vibration issues on a 'pants, then imagine what a Fox could do with a removable tank compartment. And I'm not that confident that changing to a uniflow tank will fix the run. By the time I can test it, all the paint repair work will have to have been done. This needs to be a one-shot deal....

Speaking of the Red 'pants, it is ready for cowl fit-up and then paint. Going to take a lot of holes in the sheet metal for the muffler, muffler bolt access, head, and needle valve. And it still has the high rpm vibration issue that didn't go away with venturi resizing. Maybe the cowl will act like a mass damper....in my dreams.

Dave
"Flying by the seat of my 'pants"
« Last Edit: August 28, 2018, 02:45:57 AM by Dave Hull »

Offline Dane Martin

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Re: Tank Height for an Upright OS 25FP?
« Reply #34 on: August 28, 2018, 09:34:12 AM »
I can't remember if we asked this, but any chance your crank is slightly bent or possibly a loose con-rod? Vibration from an FP25 is about as common as co-workers doing the right thing.

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #35 on: August 28, 2018, 03:22:12 PM »
Danish,

Always a possibility since I do not know the history of the OS25FP in the Red 'pants. It looked brand new when I got the plane. The plane was unflown, but that doesn't mean the engine was unrun. It has no external damage or even scuffing on the end of the crank, but it might have had a spinner and then hit the ground. Or, very unlikely, it was crooked coming out of the factory. The bearing fit is excellent, so it isn't a straight crank flopping around in a loose bearing.

I wondered (after I got it home the last time) if the landing gear might not be part of the problem. Unfortunately, I didn't think to check it with the engine running. This is a wing gear, and neither side is particularly free of play--and one side was loose enough that I thought about sleeving it when I was rebuilding the nose and waiting for the epoxy to cure.

My guess is that the mods done to the plane are the real cause. It has no wood engine bearers, and it has a nylon R/C-type engine mount. The top of the LE wing planking is cut away inside the fuse, so that is reducing the stiffness as well. It doesn't shake, rattle and roll, it kind of just buzzes and gallops as the engine comes up to the "ideal" rpm per the BBTU instructions. I don't like to fly with resonances because things start to fall apart, especially the controls. Not to mention the likely cracks around the nose....

I also wanted to try a thinned wood prop to see if more damping/different stiffness in the prop would shift the frequency somewhere it does not cause problems. Need to go thru the prop box and see what I can try.

You have motivated me to go sleeve the landing gear blocks before I take it out again. Seems like an easy upgrade. (Just like I always say about fixing the house plumbing before that turns into the usual 3-5 trips to the hardware store. After shutting off the water main....)

Thanks for the suggestions. I will keep working on it and let you know how it turns out.

McDivot

Offline Dane Martin

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Re: Tank Height for an Upright OS 25FP?
« Reply #36 on: August 28, 2018, 03:48:16 PM »
Danish,
.......
I wondered (after I got it home the last time) if the landing gear might not be part of the problem. Unfortunately, I didn't think to check it with the engine running. This is a wing gear, and neither side is particularly free of play--and one side was loose enough that I thought about sleeving it when I was rebuilding the nose and waiting for the epoxy to cure.

You have motivated me to go sleeve the landing gear blocks before I take it out again. Seems like an easy upgrade.

McDivot

Good idea. Paul Pomposo (sorry I can't spell his name I'm sure) had an issue with his coyote at the contest. Landing gear blocks were loose on one side. Wing mounted gear also. Caused a nasty engine situation. He fixed it on site, I gave him some post office packing tape to hold together the covering. Flew well after that.

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #37 on: August 28, 2018, 04:45:19 PM »
Interesting!

What constituted a "nasty engine situation" for Paul? Vibration? (This could be my "Eureka!" moment....)

McDivot

Offline Dane Martin

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Re: Tank Height for an Upright OS 25FP?
« Reply #38 on: August 28, 2018, 05:34:41 PM »
Interesting!

What constituted a "nasty engine situation" for Paul? Vibration? (This could be my "Eureka!" moment....)

McDivot

Well the long and short of it is yes. It actually blew out or fowled his plug during a manuever. I was getting ready or taking my profile entry off the field when it actually happened. I only saw the aftermath and offered my help with what little I could.

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #39 on: August 28, 2018, 07:40:18 PM »
Sorry to hear Paul had trouble. Apparently there was a plane left to work on afterwards. That's good news....

You convinced me to upgrade my gear. I just finished bushing the hole in the block with brass tubing. No slop left. We will see if it makes things better or worse--or has no effect at all.

Stay cool,

Dave

Offline Steve Helmick

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Re: Tank Height for an Upright OS 25FP?
« Reply #40 on: August 30, 2018, 11:10:51 PM »
If you think it glides worse than it really should, you might take a look at the flap/elevator neutrals. "Up flap" at neutral elevator will glide poorly. That's assuming there's not a lot of slop or flex in the pushrods.  H^^ Steve
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Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #41 on: August 31, 2018, 12:34:51 AM »
Ok, I'll check the rigging for reflex at neutral elevator, Steve.

So far, I had assumed it was the blunt front end of the thing, plus the poor shape/design of the landing gear "fairings."  The Fancy Pants no doubt got its name from the large simulated strut covers and wheel pants. This is simulated with an outline made of 3/32"(?) plywood, and held on with a square block of balsa that is not even faired in. Super easy to make, only a couple of pieces, but probably very drag-ugly. That is a technical term there. Sorry about that. Since it is glued on and not screwed or clipped on, I can't take them off to see if the drag-ugly goes away or not....

The pair of 'pants are both like this. The red one with OS25FP and the yellow one with the Fox .35.

Dave

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #42 on: August 31, 2018, 09:46:46 PM »
I checked for reflex on the yellow 'pants. It has some known twisty in the tail, but no discernible flap reflex with elevator in neutral. I think the landing gear is just draggy, plus the parachute nose....not to mention a 31 oz. plane on 60' lines.

So far, the trick seems to be to fly at 30 degrees or so when you expect the tank to run out. That'll help you glide back to the pit area. Saves some walking for your helper.

Dave

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #43 on: February 15, 2020, 12:28:48 AM »
For those that follow other peoples trimming travails, here is an update on my pair of pants:

The original Red 'Pants (highly modified Con-sod-olated Fancy Pants, probably from a Brodak kit) has about half of a new aluminum cowl plus cheek block fillers. Since it is pimped up as a Gee Bee, it had to have a round cowl and so it needed a lot of filler blocks to fair it back into the undersized square fuselage. Or so I thought. A little more cut and fit and then on to paint work.

The Yellow 'Pants that got added to this thread somewhere along the way has actually been out to the field and flown a couple of weekends recently. This is pretty much a stock Fancy Pants with a new or low time Fox 35 on it. Since the last report, I tried to untwist the fuselage using a heat gun. The plane is covered in tissue and finished with SIG dope. I got about half the stab/rudder tilt out with heat and it wouldn't go any more. So I slit the fuse and finished untwisting it, and then got to work patching things up. No more stab tilt.

The last time out, it was still going free-flight during inside loops after it went over the top. No fun. I put in three flap tweaks and things got progressively better. Still needs a little more. But it has been thru most of round maneuvers and hasn't hit the ground--yet. The upright/inverted engine run difference was still there, so I added another 1/16" engine shim. Cleaned up the engine a bit for good measure, too. Hope to get another test flight this weekend. I'll let you know how it goes....

The Divot

Offline Allen Eshleman

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Re: Tank Height for an Upright OS 25FP?
« Reply #44 on: February 25, 2020, 07:24:42 PM »
I just flew a Super Ringmaster with an upright LA 25. The fuel tube comes out over the top of the firewall and dips down to the NVA.  As soon as it was in the air, it started going very fast and then shut off.  Finally, we launched it very rich and it was too slow and ended with a bad crash.
Any thoughts about this?

Offline Air Ministry .

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Re: Tank Height for an Upright OS 25FP?
« Reply #45 on: February 25, 2020, 08:39:43 PM »
Yellow Pants !
Red Pants ?

sounds like you need a Blue Pants !



Henry Stouff's . Won Aerobatics at the 56 world Champs . E D Racer  2.5 cc ( unmuffled ) SO A FP would be more than adequate .

https://controlline.org.uk/phpBB2/files/aps_henri_stouffs_blue_pants_x_12_maryborough_19_june_2010_again_small_small_735.jpg

https://outerzone.co.uk/images/_thumbs/models_more/3491/006.jpg





Can Even HAVE a ' drop Off ' undercarage , for rough field landings . One Metre span . Thats forty incjes , near enough , for you and me .

Offline Dave Hull

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Re: Tank Height for an Upright OS 25FP?
« Reply #46 on: February 26, 2020, 12:34:15 AM »
AirMin,
 
What, there's a balsa chortage in the antipodes? What with plantation logs comin in from Indo?  Or did they just cheap out on the fuseologgage of yer blu pants?  Kinda reminds me of unBolted Stunt Waggons, and such. I got too many pants already filling the rooms. No more pants!


Al'eshle,

For what you describe on your Super, my first question would be did you put the tank in yourself, and can answer questions about tank type, and how it was plumbed? 

If so, is it standard vented? Are you running both vents open to the atmosphere? Are they on the top and bottom of the fuse? Just for instance, if what is really coming over the firewall is the upper vent line..that makes it a front feed setup and the fuel runs away from the pickup on takeoff acceleration. Makes the engine go lean, speed up, and quit if it is bad enough. (We use this diagnostic on racing planes all the time.) And, if you set the needle for stupid slow on the ground, it accelerates so slow that the front feed issue goes away during takeoff. I'm not saying that this is it, but I have found some crazy setups on OPPs that I have worked on. For another example, if the tank is strapped to the outside of the Super fuse on the outboard side, it might do the same thing--at least the die lean on takeoff part. And if the venturi was small enough, maybe you could run the needle out far enough to still keep it running in the air if it was going stupid slow. Maybe.

Will the Super run out a tank on the ground? Steady? How many ounces go in? How long does it run? If you roll it outboard wingtip down 30 degrees, does it still run steady? Same run time? Do you have to change the needle?

Now let's jump way down the road, here. If the tank is a standard wedge; if it has its centerline in line with the needle valve; if the tank is close to the firewall and not 2" or more away; if the tank is not full of rust, solder balls, or congealed castor from the 1950's; and so on---it should work pretty decent, especially just for upright flight. Probably even with a feed line that looped over the firewall. Your question makes it pretty clear it did not. So that means that you may need to consider the engine situation as well.

If you still have the plane, and the nose isn't busted open exposing the tank, you can take a thin piece of wire and poke it into the lines and get some idea of where things go by gaging the length, and whether there are bends in the lines. It will take a bit more push to get the wire to go around the corners, but it should go.

Let's say you knew the tank setup was exactly conventional and clean, and no air leaks. Then you start thinking about engine problems, or rather, setup issues that make the engine want to run in a way you do not intend. Wrong fuel, wrong prop, wrong venturi, wrong muffler, etc. kind of issues.

We're going to need more info if you want to get the bottom of this one and avoid repeats. Hopefully you have already, or can rebuild it and get the run you want. The 25LA should be a manageable setup.

The Divot



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