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Author Topic: Sealed hinge lines? Are we absolutely sure about this???  (Read 11571 times)

Offline Lauri Malila

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #50 on: November 22, 2012, 04:31:00 AM »

 Hi.

 One thing to consider is that Sergey's model has fully take-apart construction, also flaps & elevators come off.
 It's a big model, weights around 80oz. if I remember right.
 I have taped hinges in my Yatsenko models (Shark). In good weather it allows me to fly with more forward c.g., but in strong wind and especially turbulent wind I like it more without tapes. Recently I haven't taped anymore.
 Besides, as the hinge geometry is what it is (hinge pivot point in the center of Flap l.e. radius), you must make kind of a lip seal. This increases friction and causes some kind of hysteresis in control, especially in landing glide. For that reason I had to remove the tapes from stab hinge lines.
 Also the chinese use to have huge hinge gaps without tape, plus their flaps look very flimsy.
 Maybe the point is, that those molded planes are close to ideal weight, plus the accuracy of construction is better than average. Also, the eastern design filosophy is slightly differend (light weight, front c.g.), it makes taping less important. L

Offline Claudio Chacon

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #51 on: November 22, 2012, 06:22:24 AM »
Hi Claudio
Since I started using sealed hinge gaps I cannot think of a reason to stop - no scenario where the seal might be CAUSING a problem.  I am also pretty sure that sealing the gaps preempt those gaps from causing problems on their own.

I am also very impressed by the plot Frank Williams posted a few posts ago - it provides a solid justification for using seals.

So to answer your question YES I am sure and I always (since 1980) use them.

Hi Dennis! Me neither! I seal my hinge lines too as a standard practice since 1984. But when I saw the pics you see in my original post, I began to scratch my head! I'm a mere mortal!
This "gap thing" seems to be a common russian way for hinge line treatment (with particular emphasis on the word SEEMS...I don't wanna cause an international conflict here ;D)
 
In the following picture (Anatoly Koleshnikov, 1986 WCH winner, Hungary) -although much less evident than in Mr. Belko's plane- you can still see the light coming through the flap hinge line.
Thanks for your input, pal H^^

« Last Edit: November 22, 2012, 02:38:56 PM by Claudio Chacon »

Offline john e. holliday

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #52 on: November 22, 2012, 08:58:05 AM »
Does anybody here read what anybody else writes?

Yes, I read most of the stuff on this forum and a few others.   Some parts I don't go to as they get too technical.  Also some I don't respond to for the same reason.   I love to build,  can't finish worth a darn and fly worse than most beginners. 
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Offline Avaiojet

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #53 on: November 22, 2012, 09:25:50 AM »
Years back, most the pattern guys in R/C would use tape.

Some said it made no difference, others would swear by it.

Outstanding!

Charles
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Offline Dan McEntee

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #54 on: November 22, 2012, 10:50:22 AM »
Does anybody here read what anybody else writes?

    Sometimes I wonder that myself??

   The way I heard the story of how sealing came about, was that Bill Werwage built a classic model of one of his designs, Ares or one of his other designs, and was having a bit of a trim issue and was analyzing the problem by comparing the new one with the old one. He realized that the original was built with full span cloth hinges, and the new model wasn't, so he taped up the hinge lines and that corrected the problem. Don't remember who told me that but it is plausible.
    As for comparing slotted flaps for fulls scale aircraft with flaps for a stunt model, they are the same but different in my opinion, with the slotted flaps doing a completely different, more complicated job. As I recall, there were some designs featured in the magazines years ago that had strange articulated flaps that could resemble slotted flaps, but they didn't go anywhere.
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Offline Tim Wescott

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #55 on: November 22, 2012, 12:49:47 PM »
Does anybody here read what anybody else writes?
Well, except for that guy who's avatar is wearing a clown suit, yes.
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Offline Chris McMillin

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #56 on: November 22, 2012, 01:45:23 PM »
Does anybody here read what anybody else writes?

Not very many?
Chris...

Offline Bill Little

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #57 on: November 22, 2012, 02:23:42 PM »
Does anybody here read what anybody else writes?

Why yes, Brother Howard, I do read all the posts in a thread........ ;D

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Offline Chris Wilson

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #58 on: November 22, 2012, 02:48:44 PM »
Define 'anybody.'
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Offline Bob Whitely

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #59 on: November 22, 2012, 02:58:21 PM »
Why?

Offline Leo Mehl

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #60 on: November 22, 2012, 07:59:28 PM »
I do not have taped hinges on any of my planes and I use a rounded flap line in both wing and flaps. I think the main thing is to have a vry good fit and accurate hinge line so most of the air doesn't get by the flap hinge line. I think using a pointed flap on the leading edge that is harder  to seal than a rounded one works better. I have used both but can tell very little difference in performance of a sealed hing line and one that isn't sealed. I never used sealed hinges on any of my designs. and the performance of the plane was better than I can fly. y1 y1

Offline Jorge de Azevedo

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #61 on: November 23, 2012, 03:07:58 PM »
Does sealing gaps helps to reduce flexibility of control surface besides of incrising lift ?

Offline Bob Whitely

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #62 on: November 23, 2012, 04:58:40 PM »
No, if it is done correctly.  RJ

Offline Ted Fancher

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #63 on: November 23, 2012, 08:07:56 PM »
Well I would have to disagree somewhat Ted.

I consider it to be "HOW IN THE WORLD could Mr. Sergey Belko get away in 14th. place in the last World Championship with such a HUGE gap in his hinge lines???!!!"

The subject is the deliberate use of a pronounced gap, his successful use of it (more than evidenced by the obvious photos and his placement in serious competition) and never is there any mention of sealing it, tape or otherwise.

Clearly some fliers consider there is work to be done in this area, and for that I applaud him (and for his outstanding range of F2B engines that again ..... are different.)

Thanks.

Chris,

What Sergey proves--more than anything else-- is that sufficient "lift" isn't a huge problem in CL stunt.  The probable advantage of a large gap is that it minimizes any effects of changes in the size of the gaps and the resultant differential in lift that results.  I'd remind that perfectly competitive stunt flights can be performed by a well trimmed and powered stunt ship with no flaps at all.  Properly powered, for instance, Dave Fitzgerald has regularly been competitive flying a Ringmaster with a consistent running Veco .19BB  and a low pitch prop in any number of Classic events.  Flaps are an advantage in a number of respects but aren't necessary to produce quality stunt patterns.

The debate over sealed versus non-sealed hinge lines really has more to do with consistent response of the airplane without undesirable pitch and roll issues exacerbated by differences in lift per unit of deflection of flaps and elevators: up versus down, roll left and right, etc.

I stand by my comment.  There is nothing bad that can result from properly sealed hinge lines and a lot of trimming problems can be eliminated by doing so.

Have a great holiday.

Ted Fancher
« Last Edit: November 23, 2012, 09:00:47 PM by Ted Fancher »

Offline Bob Whitely

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #64 on: November 23, 2012, 08:21:51 PM »
Pay attention!! Ted is also exactly right!  RJ

Offline Bob Whitely

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #65 on: November 23, 2012, 08:36:05 PM »
Dare I say there is not one of you out there that can build a stunt model with
flaps and elevators, myself included, that do not leak at the hingelines, period.
Since that is fact then it only stands to reason that they should be sealed or
taped up so as to preclude any leakage and therefore lessen the performance
of said model. An example would be a high performance sailplane, full size. I would
never fly one without the hingelines taped. The performance enhancement is
significant. Sure, you can fly the plane without it but again what's the point?
Try it, you'll like it and never  look back.  RJ

Online Brett Buck

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #66 on: November 23, 2012, 08:47:24 PM »
Dare I say there is not one of you out there that can build a stunt model with
flaps and elevators, myself included, that do not leak at the hingelines, period.
Since that is fact then it only stands to reason that they should be sealed or
taped up so as to preclude any leakage and therefore lessen the performance
of said model. An example would be a high performance sailplane, full size. I would
never fly one without the hingelines taped. The performance enhancement is
significant. Sure, you can fly the plane without it but again what's the point?
Try it, you'll like it and never  look back.  RJ

  No matter how small you make the gap, it's still smaller bigger than an air molecule.

  As a point in fact (noted above) the larger the gap the less effect a variation in the gap will have. If the basic gap is .020" a difference of .005" is a 25% change. IF the gap is .100", a .005 change is only 5%. Sergey is doing what we all used to do, in additional to making it large, he is *very carefully controlling the gap". After I realized what was going on I would install the flaps with a .020 gap and futzed with it for hours to get it to be as constant as I could. Making it bigger would have lost a lot of performance (which, at the time, we needed, unlike now) but made it less touchy to the gap shape.

    Brett
« Last Edit: November 24, 2012, 01:38:50 PM by Brett Buck »

Offline Ted Fancher

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #67 on: November 23, 2012, 09:49:17 PM »
In regards to the relative merits/demerits of large hinge gaps on stunt ships.

The biggest reason the "amount of lift produced per unit of flap/elevator deflection" is important is that the more deflection that is necessary to produce the lift required, the greater the line tension must be to allow the greater deflection to be accessible to the pilot, i.e. there must be enough line tension available to allow the flaps/elevators to be driven to the necessary deflection angle to produce the lift required. 

Lift in stunt is required for only two reasons: First, so the wing can support the airplane under the full spectrum of G conditions encountered in a competitive stunt pattern without stalling and; second, to allow the tail to generate the "force" necessary to drive the wing to the Angle of attack required to produce that lift, plus enough additional lift to rotate the airplane to which the wing is attached to direct the thrust generated by the prop to the direction necessary to point the airplane in the desired direction.

The amount of tension required to accomplish these tasks can be minimized by reducing the amount of flap/elevator deflection necessary to achieve the lift required to accomplish these tasks.  To the extent that more deflection is necessary to produce the required lift, the greater will be the line tension necessary  to deflect the surfaces against the air loads.  Any "system or configuration" that minimizes the amount of deflection necessary to achieve those ends will reduce the line tension necessary to do so.  Sealed hinge lines are an obvious and easily achievable method of doing so.

Another effective source of minimizing the force necessary to deflect the control surfaces to the angle necessary is increasing the aspect ratio of the flaps/elevators.  The "modern" split of stabilizer/elevator to less than 50/50 is a good demonstration of this.  Too often people tend to think only the "elevator" or only the "flaps" produce lift and, thus, they need to be large to do so.  Simply not true.  What flaps/elevators do is alter the "airfoil configuration" of the "wing/flap" and/or the "stabilizer/elevator" to "cambered" sections that increases the lift potential of the total surface.  The reality is that there is "modest" advantage from a lift perspective to "low aspect ratio (long chord per unit of span)" movable surfaces and a large disadvantage in that the greater the relative chord of the moving surface to its fixed surface the greater the "hinge moment", i.e. the force required to deflect it.  Thus many "modern" designs, have narrower chord flaps/elevators relative to the chord of their fixed surfaces.  As a result, such  control surfaces require substantially less force to deflect, yet suffer only modestly versus movable surfaces of greater chord percentage.  A net plus, IMHO.

One more "modern" approach to minimizing the control deflection required to perform competitive tricks with modest control inputs is the trend to more aft CGs.  Modern era large tails allow stability to be maintained with CGs near the neutral point of the wing (~25% of the MAC [Mean Aerodynamic Chord]).  Stable configurations with aft CGs require much less control deflection to provide the tail authority to achieve competitive corners.  It also reduces the lift required of the wing because the download required of the tail to drive the pitch attitude to that desired is reduced.

In the great scheme of things, all the foregoing is just slightly above the "noise" factor and can be routinely overcome by superior piloting skills.  The problem is, piloting skills at the very top are so high that the "noise" factor becomes relevant and, under competitive conditions, might well be one of the factors that makes the difference between 14th place and the top half dozen or less.

At least that's the way this over the hill, but once competitive, stunt flier sees it.

Ted Fancher


Offline frank williams

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #68 on: November 23, 2012, 11:01:29 PM »
I found the plot from MA. 

Keith - I don't think the Sharks have any seals ... really free moving hinges though.

Online Howard Rush

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #69 on: November 23, 2012, 11:14:58 PM »
At least that's the way this over the hill, but once competitive, stunt flier sees it.

And this over-the-hill, not quite competitive stunt flier, too. 
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Offline Tim Wescott

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #70 on: November 24, 2012, 11:31:37 AM »
  No matter how small you make the gap, it's still smaller than an air molecule.

Whoa!  Those Californian air molecules are big.

(Sorry.  I know what you meant.  Couldn't resist.  :) )
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Offline Serge_Krauss

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #71 on: November 24, 2012, 01:46:00 PM »
I was wondering the same thing as Howard, as I read through the early part of this thread just now. The non-contradictory answers had already been given early on, but were not logically handled by all. I was then ready to chime in with Ted's later (thus far unread) points and in full agreement with Brett. I'm not sure how comparable RC pattern ships are to CL stunt here, due to vast differences in Reynolds numbers.

Still, it's just slotted flaps vs plain flaps and how to handle and employ each. To me there's no conflict here in the first place. As Ted and Brett have said here and so often before, sufficient lift is all that's needed - not too much. There are otherwise penalties to overcome. If a plane with sealed flaps is inordinately affected by gusts, then its lift curve is probably too steep, like that for a high-aspect-ratio wing in gusts. It probably needs less flap deflection. The point seems to be consistency, which most attribute to sealing, for the reasons given several times and initially, at least, ignored.

I finally saw Wes Dick's bi-directional, double-slotted flaps at our contest this year. Of course I was happy and fascinated to see them, while doubting that they'd prove advantageous, for reasons given on this thread. We were all fortunate to hear Wes' own impressions and to get a flight report from Bill Werwage, who checked it out. Both agreed that the plane was maneuverable and pretty consistent. However, both remarked on how much elevator and handle force were necessary in corners. Wes even warned Bill ahead of time to watch out for that near the ground. What I then felt was that more stab/elevator and/or tail arm was needed. Another way to look at this might be to say that the flaps seemed to further reduce the amount of wing needed in comparison to the other flight/control surfaces, while needlessly increasing the control forces (Edit: I probably should have noted more explicitly the expected increase in opposing pitching moment from such flaps). 'sounds a lot like what has been said here. Incidentally, Wes' flaps seemed to produce that lift pretty consistently, even though they flexed.

SO... the slotted Belco flaps serve their purposes in consistency and ease of assembling and trimming a take-apart model. Sealed plain flaps are preferable to unsealed plain flaps for reasons of consistency. They apparently increase efficiency (as should be expected), and the flap deflection and area should be adjusted to suit. Unsealed plain flaps may or may not function well, and as Ted says, why not just eliminate the variance by sealing? I can't imagine anyone thinking that anyone here actually meant to suggest sealing slotted flaps! Oh, FWIW, even my SkyRay liked the elevator hinge-line seal.

Here are some pictures of Wes Dick's cool double slotted flaps...
« Last Edit: November 25, 2012, 02:47:21 AM by Serge_Krauss »

Offline Keith Renecle

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #72 on: November 24, 2012, 10:30:37 PM »
I found the plot from MA. 

Keith - I don't think the Sharks have any seals ... really free moving hinges though.

Thanks very much Frank. That's a most interesting chart.......especially the bump at higher deflections angles.

Keith R
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Offline Valentin Apostolov

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #73 on: November 26, 2012, 11:33:27 AM »
Hi Genlemen,
I was in reading your threads and want to say that Mr. Fencher is very corect in what he
is telling us. Still remember his 'doctor' post some time ago /pampa/.Everything comes from
the type of airplane you have/build. Do we remember Netzeband.
The rest is flying, flying @ trimming. Mr.Malila also pointed out and I agree with him..there are
major differences in how Eastern country modelers are building and the rest.
Thank you.
Valentin Apostolov

Online Howard Rush

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #74 on: November 26, 2012, 02:20:40 PM »
Still, it's just slotted flaps vs plain flaps and how to handle and employ each. To me there's no conflict here in the first place. As Ted and Brett have said here and so often before, sufficient lift is all that's needed - not too much. There are otherwise penalties to overcome. If a plane with sealed flaps is inordinately affected by gusts, then its lift curve is probably too steep, like that for a high-aspect-ratio wing in gusts. It probably needs less flap deflection.  

Wow, there's a lot here, and plenty of stunt score available to he who unravels it.  

As Ted and Brett have said here and so often before, sufficient lift is all that's needed - not too much.

Ted has said this in his previous writings, but he was not using the standard aeronautical definition of lift.  He may have been describing the evil effect of the rate of change of pitching moment with angle of attack petering out at high lift.

Brett's comment about lift above was to emphasize the benefit of flap taping on consistency, rather than on max CL.  I think you are on the right track regarding gust sensitivity, but I think you are looking only at section characteristics, rather than those of the whole plane d CL / d alpha, rather than (d L / d alpha) / m.  A good way to reduce gust sensitivity for a given turn radius capability is by having a high CL max and a hefty wing loading. A 747 in approach configuration doesn't get blown around on a blustery day as much as a Cub with the same stall margin.   Deliberately unsealing the flaps to get better gust response puts you on the nether parts of the lift curve.  I think this is an idea worth pursuing, but for the airfoils we use, most folks high-scoring stunt fliers elect to operate in the linear part of the lift curve, where the airplane's response is dependable.  


However, both remarked on how much elevator and handle force were necessary in corners. Wes even warned Bill ahead of time to watch out for that near the ground. What I then felt was that more stab/elevator and/or tail arm was needed.

That's what the clown on the left thought about the airplane he is holding in the picture.  He didn't understand the problem he was having, and more elevator made it a lot worse.  


I can't imagine anyone thinking that anyone here actually meant to suggest sealing slotted flaps!

Without sealed elevator gaps, a 707 would be almost impossible to fly.  There is a heap of stunt score available to whoever figures out a frictionless way to seal stunt flaps hinged behind their leading edge.




« Last Edit: November 27, 2012, 01:29:15 AM by Howard Rush »
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Online Trostle

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #75 on: November 26, 2012, 03:28:18 PM »

There is a heap of stunt score available to whoever figures out a frictionless way to seal stunt flaps hinged behind their leading edge.


Hello Howard.

I almost do that on my Bearcat.  What I do is not totally without friction, but it is close and it works.  My stab/elevators are 1/2" thick.  The elevators have a 1/4" radius LE.  The hinge line is 7/32" behind the elevator hinge line and the hinge line is sealed.  By some accounts, this Bearcat has a "respectable" corner.  And I have some interesting obsevations on the way this sealing process works. 

Keith

Online Howard Rush

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #76 on: November 26, 2012, 04:25:47 PM »
According to Pete Peterson, the Bearcat flies splendidly.  I never noticed the hinges.  My mind was so boggled by the rudder mechanism that I never got that far forward.  Bring it out one more time so I can look at the hinges.
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Offline Chris Wilson

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #77 on: November 26, 2012, 04:58:13 PM »
There is quite a bit to chew on here, so I will simply say how I have seen all of this played out In Australia.

Blunt diamond shaped flap/elevator leading edge pushed up hard against the trailing edge of the wing, no seal added and the parameters are the control surfaces must droop under their own weight without lines attached.

As the flap angles towards its maximum usable deflection any gap on the high pressure side will naturally approach zero and virtually close anyway.

I too worry about the fact that any simple seal will give friction and any complicated seal could be prone to failure.                         
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Offline Serge_Krauss

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #78 on: November 26, 2012, 05:56:39 PM »
I'll have a couple words to add tomorrow. - SK

Online Brett Buck

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #79 on: November 27, 2012, 12:00:03 AM »

I too worry about the fact that any simple seal will give friction and any complicated seal could be prone to failure.                         

    A simple tape seal as shown in any number of posts on here and SSW will cross the gap right in line with the hinges and add no detectable friction or resistance. When done right the tape will simply bend and that has absolutely negligible effect. What will screw it up is any sort of accordion or rolling motion of the tape.

    Pushing it tight up against the TE is likely to lead to the worst of all conditions, a small or zero gap at some points in the travel, and a substantially wider gap at other points. If you are going to do it that way make sure that you put the hinges very close to each other, so when there is load on the flap, it won't ballon out between the hinges. Almost the entire point of sealing it is to make sure the leakage is the same (i.e. zero) throughout the travel.

    Brett

Offline Chris Wilson

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #80 on: November 27, 2012, 12:28:28 AM »
    Pushing it tight up against the TE is likely to lead to the worst of all conditions, a small or zero gap at some points in the travel, and a substantially wider gap at other points. If you are going to do it that way make sure that you put the hinges very close to each other, so when there is load on the flap, it won't ballon out between the hinges. Almost the entire point of sealing it is to make sure the leakage is the same (i.e. zero) throughout the travel.

    Brett

Hi Brett,
              I probably did not explain myself well enough back there.
When the flaps are pushed hard up against the trailing edge, that is exactly where the hinge line is - the flap rotates around its sharp leading edge and at no point during rotation does the gap vary. In other words the contact edge IS the the pivot edge.

I would assume that suffering any gap inflight would mean flap flex and most of better fliers here would be well on top of that problem.

Very informative thread so far, thanks.
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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #81 on: November 27, 2012, 01:24:24 AM »
I'll have a couple words to add tomorrow. - SK

I falsely accused you of not considering the whole airplane.  I fixed my post above.  You considered aspect ratio, but I don't think that's the biggest player.  Gust response in normal acceleration per unit alpha is proportional to q S dCL/dα / m, where q is dynamic pressure, CL is lift coefficient, α is angle of attack, S is wing area, and m is airplane mass.  If there's no wind, turn radius is proportional to m / (S CL).  m/S is wing loading, so the more CL you can get, the higher the wing loading you can have for a given turn radius.  Wing loading is the first thing that comes to mind for gust response.  You can change lift curve slope by changing aspect ratio, but other considerations are probably more important in picking aspect ratio.  
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Offline Hoss Cain

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #82 on: November 27, 2012, 02:52:57 AM »
Interesting thread. I don't have a dog in this yard, however I well remember the BIG MAN in RC that was a definite proponent of sealing ailerons - like CL flaps - and he was RIGHT. Sealing ailerons or flaps is very important if one wishes to lessen  wing wobble as much as one can do.
Don Lowe was the BIG MAN and while there were differences in certain politics, Mr. Lowe was the best of the best when it came to the "How does we do it? " stuff. I never questioned him as he always knew exactly what needed to be done with a toy airplane.  y1
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Offline Igor Burger

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #83 on: November 27, 2012, 03:16:35 AM »
HOW IN THE WORLD could Mr. Sergey Belko get away in 14th. place in the last World Championship with such a HUGE gap in his hinge lines???!!! ??? ??? ???

good question Claudio, but I see it little bit different ... I am sure top 3 had tape sealed hinges ... I cannot speak for Paul and Dave, but I expect the same ... so top 5 has sealed hinges and only then come guys from ukraine with such construction of composite models with large gaps ... and it looks relatively consistent if we consider guys building but also developing their models, which are good flyers and I am sure they know what they do ... so for me sealing looks like good way :- ))
« Last Edit: November 27, 2012, 04:45:59 AM by Igor Burger »

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #84 on: November 27, 2012, 05:49:18 AM »
good question Claudio, but I see it little bit different ... I am sure top 3 had tape sealed hinges ... I cannot speak for Paul and Dave, but I expect the same ... so top 5 has sealed hinges and only then come guys from ukraine with such construction of composite models with large gaps ... and it looks relatively consistent if we consider guys building but also developing their models, which are good flyers and I am sure they know what they do ... so for me sealing looks like good way :- ))


Yes, Igor. I agree completely that a properly sealed hinge line is the way to go. That was precisely the reason of my original post.

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Offline Serge_Krauss

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #85 on: November 27, 2012, 01:13:56 PM »
Just a few comments. I didn't mean to oversimplify things earlier, but this was started on the general forum.

Ted has said this in his previous writings, but he was not using the standard aeronautical definition of lift.  He may have been describing the evil effect of the rate of change of pitching moment with angle of attack petering out at high lift.

I was talking about the lift curve slope and consequent actual lift force at some alpha for a given weight model, as I presumed Ted was. I think that for any given model, there can be too little mass and/or too steep a slope, making planes jumpy and devoid of enough inertia to deal well with gusts. With a constant theoretical slope for flapless planes, the flap progression ought to be the major determiner of that slope (right??). I also didn’t mention the possible role of span-wise a.c. position in encounters with side gusts. I agree with what you have said.


Brett's comment about lift above was to emphasize the benefit of flap taping on consistency, rather than on max CL.   I think you are on the right track regarding gust sensitivity, but I think you are looking at  d CL / d alpha, rather than (d L / d alpha) / m.  A good way to reduce gust sensitivity for a given turn radius capability is by having a high CL max and a hefty wing loading..

‘understand and agree. I tend to think of the two affects (slope of either curve and mass) separately, but see that your second expression is a nice overall measure. I thought that's what I said about consistency. Of course, I know that for level flight, the lift equals the plane's weight, regardless of the wing mechanisms. I do think though that for any particular model, there can be too much lift at other aoa’s (alphas), so that too little input is needed and there is too much gust sensitivity (increase in lift per change in air speed  relative to weight – which is what I think you’ve said). ‘guess I’m being redundant, but...for reasons akin to what you’ve posted, I’d then diminish the flap deflection or area – or add that mass - to deal with gusts. Elevator/flap ratios enter here. The post from the member who did not seal flaps because of gust sensitivity seemed to suggest that gusts were creating too much sudden extra lift; I took him to mean that he’d left the flaps unsealed to prevent the plane's reacting too much. So I’d have chosen those more potent and consistent sealed flaps, but with less deflection or area.
 

That's what the clown on the left thought about the airplane he is holding in the picture.  He didn't understand the problem he was having, and more elevator made it a lot worse.

I meant more stabilizer area and tail arm, with the appropriate % elevator area. In other words, “stab/elevator” was intended to mean taken together as “horizontal tail (area)”. FWIW, for the same tail, a longer tail arm would actually require a tiny bit more elevator deflection to have the same effect in maneuvers, since the horizontal tail’s aoa increases with distance from the c.g. But, while increasing elevator deflection is the easiest thing to try, I’d expect increasing tail effect as a whole – stabilizing and lift producing - to be the better bet. Keeping the elevator to stab area ratio at a reasonable value seems prudent. That was just my initial take from what I’ve tried and read.
  

Without sealed elevator gaps, a 707 would be almost impossible to fly.  There is a heap of stunt score available to whoever figures out a frictionless way to seal stunt flaps hinged behind their leading edge.

That fortunately doesn’t appear to be so true of our models. Perhaps I’m just not understanding what was meant, but to me, a slotted flap is a slotted flap. When extended/deflected, it has to be open, or there’s no slot. So do you folks mean sealed just at or near neutral? If not, I’m not seeing how deflecting a sealed flap's leading edge above the t.e. surface could help. If it’s better for it to be sealed at zero deflection, that’s fine, but I still cannot imagine anyone wanting to tape a slot on a model, or having the controls even work then.

If I’ve still missed the boat, I’m always willing to learn, but I sense that this part of the discussion has really exceeded the tolerance of some of its general contributors, who like us to play out on the south 40. - SK



« Last Edit: November 27, 2012, 01:36:46 PM by Serge_Krauss »

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #86 on: November 27, 2012, 02:10:28 PM »
good question Claudio, but I see it little bit different ... I am sure top 3 had tape sealed hinges ... I cannot speak for Paul and Dave, but I expect the same ... so top 5 has sealed hinges and only then come guys from ukraine with such construction of composite models with large gaps ... and it looks relatively consistent if we consider guys building but also developing their models, which are good flyers and I am sure they know what they do ... so for me sealing looks like good way :- ))


   Dave's certainly is, we would disown him otherwise. I am pretty sure Paul's airplane is, too. He was the first person to note that there was a difference between sealing it only between the hinges and sealing over the hinges (2005 NATs)

  As alluded to earlier, if there was some good way to keep the gaps constant over the travel and eliminate construction differences from airplane to airplane, most of the value of sealing it up would go away. The best way to keep it consistent would be to build it in a mold - which is how the Sharks, "Classic"s , etc, are built. That's probably why a lot of these airplanes get away with it with no impact.

   BTW, if you use a continuous hinge pin, it gives you the requisite gap, and a place to attach the tape that holds it solidly in the gap.

   Brett

Offline Tim Wescott

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #87 on: November 27, 2012, 02:19:05 PM »
If not, I’m not seeing how deflecting a sealed flap's leading edge above the t.e. surface could help.

I think it provides an opportunity for the flow over the wing to reattach to the flap.  At least, I assume that's what the hullabaloo is about.

Maybe Howard could speak up.  And if it's just about flow reattaching, would turbulators around the LE fix things without funky (to us) surface geometry?
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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #88 on: November 27, 2012, 05:27:27 PM »
I think that for any given model, there can be too little mass and/or too steep a slope, making planes jumpy and devoid of enough inertia to deal well with gusts. With a constant theoretical slope for flapless planes, the flap progression ought to be the major determiner of that slope (right??).

No.  The transfer function from gust to airplane response is different from the transfer function from handle to airplane response.  This is a subtlety that I have seen confused by actual S&C engineers-- one of them, anyhow.  A gust that increases lift won't increase the flap deflection.  If anything, a gust blows the flap down and softens the gust response, so even at the same wing loading, the unflapped wing responds more to gusts.  The Beringers have very wimpy flap control horns, maybe for just this gust load alleviation effect.
 
Quote
I meant more stabilizer area and tail arm, with the appropriate % elevator area. In other words, “stab/elevator” was intended to mean taken together as “horizontal tail (area)”. FWIW, for the same tail, a longer tail arm would actually require a tiny bit more elevator deflection to have the same effect in maneuvers, since the horizontal tail’s aoa increases with distance from the c.g. But, while increasing elevator deflection is the easiest thing to try, I’d expect increasing tail effect as a whole – stabilizing and lift producing - to be the better bet. Keeping the elevator to stab area ratio at a reasonable value seems prudent. That was just my initial take from what I’ve tried and read.

The problem the clown had was hinge moment, rather than pitching moment.  I suspect Wes would have that problem, too.  Ted writes about it above.  I am trying to quantify all that stuff and write it up.
 

Quote
That fortunately doesn’t appear to be so true of our models. Perhaps I’m just not understanding what was meant, but to me, a slotted flap is a slotted flap. When extended/deflected, it has to be open, or there’s no slot. So do you folks mean sealed just at or near neutral? If not, I’m not seeing how deflecting a sealed flap's leading edge above the t.e. surface could help. If it’s better for it to be sealed at zero deflection, that’s fine, but I still cannot imagine anyone wanting to tape a slot on a model, or having the controls even work then.

There are a couple of different kinds of slots being discussed.  Full-scale airplanes have slots in front of flaps to energize the air in the boundary layer over the flaps to keep the flow stuck down and make more lift.  That's what Wes is shooting for.  It is hard to mechanize for surfaces that move rapidly in both directions.  If you can do it, you wouldn't want to tape them.  The flap gaps typical of American stunters hurt, rather than help lift, which is a secondary reason to tape them.  I, too, can't see how deflecting a sealed flap's LE above the main wing element's surface helps lift, although maybe it does.  The biggest effect of hinging a stunt plane flap aft of the LE is to reduce hinge moment.  Primary control surfaces (elevators, rudders, ailerons) on fast full-scale airplanes are usually hinged aft of the LE and are sealed.  This is mainly to control hinge moments, particularly for control surfaces without hydraulic boost.

 



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Offline Mark Scarborough

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Re: Sealed hinge lines? Are we absolutely sure about this???
« Reply #89 on: November 28, 2012, 12:20:22 AM »
Does anybody here read what anybody else writes?
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