Sorry for a late reply to this, I just signed up to this forum; these curves were not posted on Stuka...
Very interesting info, and thanks to Pete for convincing the Saito factory to acquire and release these curves.
Incidentally, I have already taken torque-vs-RPM readings on my own (summer of '06) on the Saito 56, to understand better how to run the beast. I assembled a torque engine stand from a kit by American Hobby Products, and used different props as loads. My curves correlate to the factory data pretty well, considering the difference in methodology etc. My process is very time-consuming, and gives more point-to-point noise than the variable dyno setup.
I have read the many opinions in this thead on how to interpret the data we have. Everyone agrees that the Saito's are "happy" in the mid-8000 RPM range, so the answer seems to load them up with the prop to get into that RPM range, and it's done! My own experience shows that to be about right. But is this the end of the story?
The only set of (factory-supplied) torque/RPM curves that seems near ideal belongs to... the Saito 72. Why do I say ideal? Because at 10k RPM, both the torque and power curves start falling off pretty steeply, and that's the point where we want to operate. For those who did not read Dean Pappas' article "CL Stunt's New Tune", available from PAMPA website, I strongly recommend it. To summarize, we achieve near-constant airspeed by operating an engine on a steep falling side of the torque AND power curve: if the engine loads in the corner, RPMs drop, torque is up, plane accelerates, and speed is restored; if the engine unloads in the wind (wind-up), RPM is up, torque AND horsepower is down, prop acts as a brake, and speed increase is contained. Dean clarifies that *steep* fall-off means 8 - 10 % change in torque/HP in response to a change in 500 RPM.
By looking at the Saito 56 and 62 curves, mid-8000 RPM does indeed put us at the beginning of the torque curve decline (albeit not very steep), BUT - this is improtant - the power keeps rising all the way to 12000 RPM. So while the torque is down, the RATE at which this torque is delivered is way up, and until the RATE is peaked, speed will be increasing. Which means that engine will respond to wind-up under severe weather conditions, with plane gaining speed on each consecutive loop downwind.
I did not believe that 4-strokes are capable of wind-up until I personally witnessed a flight by a Japanese F2B team member at the '04 Worlds in Muncie. I think he was using OS70 Surpass spinning a stock wooden Zinger 14-6, but don't quote me on that. One thing I'm sure of, it was a 4-stroke. Those who attended probabaly remember the high winds (15 gusting to 20 MPH) that year. His plane was whipping out of control. By the end of the 3rd consecutive loop, the speed he picked up was scary. I remember making a comment to someone standing next to me, "so much for the constant speed 4-strokes".
How do we cure the tendency to wind-up? By shaping the torque/HP curves to fall off steeply at some preset RPM. How do we shape the torque curves? In 2-strokes, we do that by tuning the length of the pipe to the exhaust timing.
Not sure how to do it in 4-strokes, but here are some ideas. First, you could play with valve timing, but it's hard to do (either grind custom cams, or do some kind of variable valve timing, like Honda's VVT-i).
Another method (partially applicable to 2-strokes, by the way) is to take and engine of larger displacement and choke the intake down. I think this is exactly why the 72 curves look like they do - displacement is significantly bigger than 56/62, but intake size is proportionally smaller. As the RPMs increase, the large engine quickly runs out of air, torque and HP drop, and you get speed control. The smaller engines with larger intakes (note - the factory curves were taken WITHOUT carb inserts) continue to breath well into the high RPM, and so support the HP increase.
It would be interesting to get factory curves with inserts (Pete?..), and overlay those on the first set. I predict that while torque peak will remain in the mid-8000 RPM range, the fall-off after that will be steeper than with large intake. Which in turn will bring peak HP point down the RPM range, and make for a more stunt-able run.