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General control line discussion => Open Forum => Topic started by: Roy DeCamara on September 08, 2017, 02:03:14 AM

Title: Safety Alert!!
Post by: Roy DeCamara on September 08, 2017, 02:03:14 AM
I thought I'd report an incidence that happened to me this evening.  Many of us have occasions to use low temp silver solder commonly known at STA=BRITE.  I have used it for probably most of the last forty years.  I only use it where I want a little extra strength over normal 50-50 solder.  I was soldering wheel pants mounting plates, that I fabricated, to the aluminum gear axles.  I had both axles and the plates jigged up and ready for solder.  I grabbed the flux bottle and attempted to place a small drop of flux on the joint.  I didn't want to flood the part with flux, so I moved a little closer to see how much was flowing onto the part.  I squeezed the bottle a little more and the bottle explodes like a raw egg, spraying flux onto my chin and throat and glasses.  As I jumped back the rest of the fluid dumped mostly on my left thigh pants leg.  I grabbed some paper towel and blotted most of the mess and then ran to the garden hose and flushed my face and arm.  Next was a trip to the laundry room where I disposed of my clothes in the laundry tub and headed for the shower to get rinsed off. After getting cleaned up and a change of clothes, I return to the shop.  I checked to see that I cleaned the mess us as best as possible, I got another bottle of flux.  I thought I'd check the bottle before getting back at my project.  The second bottle also blew up, throwing fluid on me again and all over the floor.  Yeah, I know,  doesn't he learn the first time??  Believe me, I had put very little pressure on this bottle.  I had a bigger mess to clean up, after I hit the garden hose, laundry room and shower for a second time.  Now in another set of pants and shirt, I returned to the shop and cleaned up the floor and wiped things down with water and baking soda.  Then I picked up the third and last bottle of flux and dumped it into the garbage can.  Third times the charm isn't apparently for me!!

I don't know how old these bottles were, but probably 6 or 7 years, maybe more.  I know we modelers can collect some pretty old materials during our modeling careers.  I use up the solder way before the flux is gone.  The bottles were white with red lettering.  The second bottle completely came apart in my hand.  The floor looked like I had dropped a small egg and it broke into little pieces.  Luckily I was wearing glasses and averted a trip to the ER.  One last tip.  I don't store the solder around the bottle like it comes from the factory.  I keep the flux bottle in an used medicine bottle and keep the solder separately in a sandwich bag.  The bottle will leak and corrode the solder, so keep them separate.

I just might discontinue using silver solder or at least try using it with regular soldering paste.  I know I will be a little gun shy before buying more STA-Brite. ~^ ~^
Title: Re: Safety Alert!!
Post by: Fredvon4 on September 08, 2017, 08:22:17 AM
I ruined* a fresh batch of fuel I was mixing.  The yellow plastic funnel I used just shattered and crumbled when I tapped it with the beaker I was trying to get last drops out of....

WalMart auto section, cheapo set of 4 in various sizes and colors....been in my shop for three years....
Grabbed a blue one and it just crumbled in my hand

Not sure why just sitting there they got so brittle

*Actually saved the mess with a good filtering to remove the plastic bits
Title: Re: Safety Alert!!
Post by: john e. holliday on September 08, 2017, 11:40:18 AM
Roy I'm so glad it didn't get the eyes.   I quit using STA-B rite years ago when I found acid core solder that came in small diameter.   
Title: Re: Safety Alert!!
Post by: Phil Spillman on September 08, 2017, 12:46:59 PM
My gosh Roy what a tough siege! I've had that stuff around my shop for many years just like you and certainly hope I never go through that scenario myself. Its a miracle that you weren't hurt or near blinded! Thanks for the warning I'll be wary!

Phil Spillman
Title: Re: Safety Alert!!
Post by: Will Davis on September 08, 2017, 02:45:00 PM
I have stay Brite silver solder that must be 25 years old,  I bought  several sets from a hobby shop closing .   I use it for high stress areas, but not as much as I use to.

The plastic bottles must be aged by the acid and time,

Thanks for the heads up Roy,I will check  mine close when I use it.
Title: Re: Safety Alert!!
Post by: Randy Cuberly on September 08, 2017, 03:03:18 PM
Hey Roy,
Glad you weren't injured.  I use "Sta Brite" solder quite a bit but always throw the little bottle of crap away and just use soldering paste.  It works fine on tanks etc. 

Randy Cuberly