So, it looks like my original problem was simply the use of the ST NVA for that particular engine. The larger ST spray bar diameter (compared to the McCoy stock NVA) was not letting in the correct amount of air and the engine would just not run right.
I am a bit skeptical that too little choke makes it run oddly. Maybe weak, but should be very steady. Might have been something else.
For reference, I checked my 29FR with the original needle and spraybar, the threads are 8-32, with the thread form blunted so the thread diameter is .153. The hole in the engine is .157, so the ST would just fit very closely, nearly interference.
In the choke, the spraybar is .125 (nominal 1/8"). So, if we had the ID of the insert, we could figure out the original choke area.
Without the insert, the venturi diameter is .329. With the ST spraybar and no insert, the choke area would have been .0354 square inches - which is astronomically large. As I found it, it had the stock spraybar, which is even more excessive, .0443 square inches, hopeless on suction.
Brett