I hesitate to criticize people doing something different, but I have seen a few scale plans that used yards of plywood, and as far as I could tell, for no particular reason - balsa would have been perfectly fine for the application.
Brett
I worked part time at a local hobby shop for 35 years or so, and consulted on more construction projects than I can remember. I have always flown control line, free flight (both indoor and outdoor competitively) and R/C soaring competitively. but had many friends and customers that flew all the other disciplines, so I was pretty well versed in the ins and outs of the hobby. One thing I learned early on is that the designer of a model that had been kitted pretty much had everything figured out or it would not have been put into production, and when in doubt, build it like the plans and instructions say. When helping people with questions of trouble spots in construction, most people could be convinced that they needed to trust the designer, and for at least the first example of a model they built, build it per plans and instruction. I remember two specific customers that could not be reached, and both had that "fighter jock" attitude because they were both ex-fighter jocks! And neither had ever built any kind of flying model before. The first one picked the Top Flite P-39 .60 size scale kit as his first model and could not be talked into any kind of trainer. As he got started with the construction, he started to "redesign" the airplane! This gentleman was also an engineer at a local, large aircraft manufacturer and he started to find fault with just about everything in the construction of the model. His main concern was that things weren't strong enough and started to replace balsa with plywood. I cautioned him on this and pointed out the obvious to him but to no avail. He ended up with a lead sled that actually would not rotate and get airborne. I got the story second hand from one of the club members that helped him with a preflight check and was going to put the maiden flight on it, if it ever got off the ground! This club member was very experienced and was smart enough to not push things, and the owner left the field with his model intact but never came back. The other was local business owner of a jewelry store and a former A-4 pilot. This was a similar story, but at least I convinced this gentleman to start with a SIG Kadet . The progression was similar, and construction was completed, but as it was nearing completion, he was starting to doubt it's success himself and decided to just upgrade the engine to a .60 to handle the extra weight. I didn't get to see this attempt either but it went nearly the same. The difference was this model got off the ground but shouldn't have! The pilot was a little less experienced and he fought it every inch of the way until it stalled and rolled in. This gentleman came into the shop a few weeks later and purchased another Kadet, pulled me aside , and thanked me for the help and promised to build the new one correctly!. I don't know if he ever did or not, because I never saw him again. A few similar experience but these were the worst I could remember.
Type at you later,
Dan McEntee