Full span flaps equal mucho mucho drag in the corners. Mucho. Not to mention huge tip vortexes when coupled to porky planes.
Which explains why many of these fat winged planes with full span flaps have to be built either super light or need monster power to pull them.... or why these plane keep getting smaller and smaller with bigger and bigger engines.
I will never build full span flaps ever, ever again. Especially those "diving board" flaps that appear to almost have no taper at all all the way out to the wing tips. those are the worst... just be prepared to get out the nitro when the weather gets hot. My Strega would nearly fall of the sky when it was over 100. My Shear Panic, Mr Hyde and Dr Jekyll all required *substantiallly* more HP to pull through a decent pattern. With these designs, every time the plane hit the corner, the poor little PA 65 (sans pipe) would go neeeeeeeeeeeeee, and sounded like a deflating balloon. In fact, they were unflyable without a pipe for the added HP or a 4 cycle.
I think you make be missing at least some of the point. Of course, if you make wide-chord flaps that go all the way to the tip, it will be hard to turn and drag the airplane down. The fact that you have to deflect the elevator enough to generate the required rotational rate means you have to move the flaps a lot, too, far beyond what you would really need in other circumstances. That just means the flaps are too big. That's one of the basic flaws I think exists in the the Patternmaster-style airplanes. And the wider the flap chord, the larger the moment arm for the flap hinge moment. Maybe you need it with the rest of the airfoil the way it is, but that's artificially constraining the problem.
However, you can get a more efficient (in terms of induced L/D) wing with the full-span flaps, and a narrower chord, than with partial-span flaps and a fractional span. You don't need to constrain the airfoil to the "45-degree departure angle" leading edge that leads to the odd shape forward of the high point, so you don't need to have overly large flaps to compensate, and then can adjust the flap chord/percentage of wing chord to get just enough lift.
Having partial-span flaps is OK, obviously, but having part of the wing cambered, and part of it uncambered, is hardly a formula for reduced drag. The original idea was that gives you washout so the root stalls first, but if you are stalling, you are done anyway.
If nothing else, the fact that you are finding the power of a PA65 inadequate for flying a stunt plane certainly suggests that there might be something a bit "off". I have as thick a wing as anyone competitive today and my airplane flew just fine with a 40VF.
And the good reason to have full-span flaps has nothing to do with lift, drag, etc. The issue Paul found, and I (once again) copied, was that the interference between the fixed and moving part of partial-span flaps was causing a trim issue. Particularly if the fixed part is deflected, or the flaps are tweaked so that the fixed and movable sections don't line up on the inboard and outboard wings. That's the one intentional change I made from the 1998 version of my plane, to the 2006 version. This airplane is noticably smoother through the transitions of the round 8s than the old one, and no amount of trimming on the other airplane ever got rid of the little glitch around neutral. The current airplane, it's a non-event.
Obviously there are various tradeoffs and there's no one way to do anything, but I don't think the theory you are operating on is necessarily right.
Howard's issue seems straightforward enough, you make flaps tips deflect more, they provide more lift for a given control input, more hinge moment for a given control input, and change the turn balance of the airplane slightly from the canonical Impact. If it was mine, I would just cut 1/8-3/16" off the flap chord at the tips and try it again.
Brett