OK, just made the wood piece but the dimensions given in another thread were off for my 50th case. I ended up with width 1/4", thickness 1/8", length 1.278" still had to carve the face concave to fit the sleeve. Once the epoxy is dry I'll rough up the case and glue it in with JB weld. I still think this wood thing is some kind of inside joke, doesn't this kill the power by choking the bypass?
Properly installed, it either has no effect on the power, or in some cases, a very slight increase. The reason it doesn't reduce the power is that the bypass volume is not the limiting factor in the power generation. One of mine has the entire bypass filled with J-B weld, and two channels routed out with a 1/8" Dremel ball head router bit - very very crudely. It certainly lost no power in the process. And the power right after a hard outside corner was infinitely higher since it quit otherwise.
As always, *I didn't invent it*. I spent years on the topic and never really got anywhere (although I did notice that the engines that did it the worst seemed to have the deepest bypasses) and gave up. Frank Williams figured out the real cause (after trying several other things like mounting it with the cylinder inboard like he did with the ST60) in around 1993 or so. Before this it was all the usual nonsense, ranging from "it doesn't happen" to "oh, it's a tank/glow plug/fuel problem" to "that's not a problem, that's what it is supposed to do"
It is not a panacea, and after you fix it, you can still have other existing problems known to plague the engine, particularly on profiles. Like:
vibration causing fuel foaming or severe airplane damage
poor fuel draw
poor leaky/shaky/unreliable needle/spraybar
crankshaft breaking
backplate wearing out or getting aluminum bits knocked out of it
wearing out the conrod
seizing from the wrong fuel
wearing out or siezing from a bad setting
wearing out the plain bearing section
fuel spray out the front end
overheating from muffler
distorting the case trying to mount a muffler
distorting the case/liner by tightening the head bolts unevenly
leaking backplate
but it won't be burping because of low velocity in the bypass anymore.
Brett