Hi Bill..
I had to learn to cut cores - We are blessed nowadays with many companies offering " One box solutions" for cutting cores.
I made my own machine and temp controlled but you could get the gear simply premade :
http://www.acpsales.com/Hot-Wire-Bows.htmlThis is a local US manufacutre of some high quality gear. Get that combined with a
http://www.acpsales.com/Thermal-Generator-c-4738.htmlThey also sell the wire to suit.
Making templates is simple, and sure you will make a few mistakes, however for the most part, it shouldnt be more than 5 sets of cores or test cores to get you up to speed with the cutting. The hardest part really is getting all the equipment to work, but when you can pre-buy it its easy.
Both lost foam, and foam core are excellent ways to build.
Learning to do it yourself is a great learning tool. Bob hunt spent along time with me showing me how to get it all working.