I have completed my BB repro paint stand and am very pleased with it. Thank you everyone who helped fill in some of the details. It is a clone of Mr Barker's unit and every bit as rugged.
I have the facilities to manufacture this paint stand and am seriously considering it. A lot would depend on serious interest. Here are some of the considerations:
I have the CF Slattery/Byron Barker price lists from 4 years ago. At that time, the paint stand was listed at $90 plus shipping and handling.
CF Slattery was a metal working company and they probably bought material in large quantities. Back when I owned a machine shop, it was routine to have deliveries of 1,000 pound bundles of steel because we did high volume work, used a lot of material and got the best prices by buying large quantities.
For this project, I bought 3 lengths of square tubing, each four feet long, plus a foot of 3/4 square, one foot of 1 inch round tubing and one foot of 3/4 solid round. Needless to say, the material costs and shipping charges were pushing that $90 threshold. A couple of bucks was spent for hardware and the welder charged $20.
I have looked at this project with a sharp eye and have already made some changes to the next one I make. Material is on order for that one. My goal is to eliminate some of the welding, eliminate the solid square mounting spurs and replace them with square tubing. I am not sure if this is feasible because the parts may not fit together. I also will eliminate the welded nuts.
The other challenge is the ability to knock the unit down into smaller pieces, which would simplify storage and shipping issues. A requirement will be that the rigidity of the assembled unit will not be compromised. My goal is to allow assembly without any tools, although a turn of a wrench shouldn't be a problem.
Some minor issues will be addressed. Mike Griffin (great guy and very helpful) told me that his BB stand needs shimming to keep it flat on the floor because it rocks slightly. The only way that would happen is if the tubing was slightly bent. Today when I picked my parts up from the welder, I confirmed that the area where the mounting spurs are welded to the base tube, there is some distortion where the welding heat was concentrated. Kind of like that little warp your wing picks up during assembly. This is easy to correct by adding small feet to the ends of the base tubes.
The pix show the nitty gritty of the stand and its first use is to hold the Coyote fuselage for sanding and filling prior to paint.
I am very excited about this project. I will pursue it if there is sufficient interest. If I can get 10 to 12 seriously interested parties, I will be able to buy material at a better price and hopefully, offer them for about what Byron would get today.
BTW, I looked into making a stand out of threaded pipe and fittings from Home Depot. Material was over $70, so I decided to stick with the BB design since it had a good reputation.
I will split the pix into two posts.