Thx Steve. The prop reamer did the trick. I was able to get a 12-4 XOAR wood prop w/ 2" Gemfan spinner on my Vector 40. Did not have to trim the spinner. I did try an APC 12-4 sport, but it was a very tight fit. I just did not want to trim the spinner. If the model flies fine w/ the wood prop so be it. If not, I can change gears and try the APC w/ trimmed spinner.
If you decide you want to trim the spinner, start with applying some sticky masking tape to the back of both slots, so you can lay out a line for removing material. I never touch the front of the slot of I don't have to, it's kind of your main reference point top measure from. Mark out how much you want to remove on the back of one slot, and using a file or what ever you are comfortable with, remove material up to your line. Don't try to go too fast if you are using a power tool, that is how things get away from you. On aluminum I usually just use a file, may work on plastic also. A sharp knife may work on plastic also, just carve it carefully. When satisfied, sand it smooth and lay a small piece of stuff paper along the inside and trace the outline. Cut along the line so you have a template for the line for the other slot. Match up the front of the slot, and trace the outline of the back of the slot onto the tape you put down, then repeat the carving process. Being careful and precise is the key here. I have done serval plastic spinners like this and also use the same method, more or less, on aluminum spinners. The thing with plastic is you can't balance them, at least I don't know of a way to do it. If you are careful with marking the outline, carving the first slot , making the template, then marking and cutting the second slot, you will be pretty darn close, good enough for a sport model. The ones I have done this way don't show any severe tendencies for vibrating, just make sure your prop is balanced well. That will help things. If you get used to this procedure, you will find that if you make a spinner fit an APC prop right off the bat, it will work with just about anything after that.
Good luck with it,
Dan McEntee