1) Stack all the ribs up and match them for best fit. Mark with a Sharpie in the bottom of the top spar notches so you'll be able to tell at a glance that you haven't reversed some.
2) I'm not a fan of notching LE, TE or spars, and would likely take steps to mow off said notches. They're just stress risers, marking the places where they'll break in a rough landing.
3) If the Akromaster is like the Banshee, splice the spars, LE & TE together and make the wing as long as you can with what they give you. Make an extra few ribs if that's what it takes. It looks like you're going to build the wing in halves. Do not!
4) No, don't hinge the flaps and link them to the elevator.
5) Build light. Hold it very close to the sandpaper!

Steve