If I am reading this right, it sounds as if the 3M 77 was not fully dry before mating the surfaces. The can I had was used to attach wax paper to a set of plans. On the can it stated for temporay use, mate surfaces before 3M 77 dries. For permanent bond let both surfaces dry completely. Then be very careful before mating as you will not be able to readjust after they are mated. Had to cut new core as I was not careful enough. Have fun, DOC Holliday