Hi Gang,
Of course, a very thin airfoiled, almost weightless and super stiff prop would be the best.
As soon as we figure that out, we'll have it made.
Yes, the prop noise is often heard above the engine: all it takes is for the tips to go transonic.
This occurs (depending on prop design) when the product of RPM and diameter (RPM and inches) gets bigger than 130,000.
For certain 140,000 is going to have prop tip howl.
Dean P.