News:


  • April 19, 2024, 11:33:32 AM

Login with username, password and session length

Author Topic: Thinking Elelctric  (Read 2771 times)

Offline TDM

  • Trade Count: (0)
  • Captain
  • *****
  • Posts: 844
Thinking Elelctric
« on: December 13, 2017, 10:09:10 AM »
I wanted to create a special thread where we put on our thinking hats and post things that apply in electric. I believe that if we want to go electric we need to build from the ground up with that in mind from get go. So let's see things that we can use to make a better electric bird  YaaaaYYYY   S?P %^@  #^.

Fuselage building:
We do not need the thick doublers no more 1/16 ply can and should be substituted for 1/64 ply or even some 120g/M2 plain weave carbon fiber. We do not need anything that reduces vibration or design for high vibrations like the heavy duty engine crutch we used in IC motors. And yes there is no oil to worry about or increase in weight due to oil soaking through the balsa in time.
We do need to think battery position the balance the model longitudinal and lateral. We do need to think about cooling the electric components.

Wing and tails
Building wise it will all remain the same however the airfoils can get thinner and the wig tip thinner yet to get a better lift distribution and better performance for flying in the wind and reduced power consumption. Retracts are definitely an option. With active timers the motor run band can be anything we want it to be so there might be a good time to start some experimentation on new airfoils with better lift distribution that behave when you fly in the wind.  Yes we still need the lift to carve the corner but you can still get a lot of lift from a thinner airfoil too.

Power plant.
Yes we run electric motors now and unlike IC they develop max torque at low RPM opposite the IC counterparts. The motors can spin both ways and there is some exploration going in that direction with CCW props but since we are so used to the trim and yaw response feel of a CW prop and we are used to trim the models for CW props we tend to go to the Devil we know.
Light props are the way to go. I may add that single blade props are the most efficient power wise but since they are very much non-existing except for very special applications. 2 blade props should be the best for ow. You can make composite props that weigh similar to the 3B 12in hollow props in 2B 13-14in quite easy.
Igor will kick my ass on this one but here we go. I crunched some number in the prop thrust calculator and the most power efficient props for electric are high pitch and high diameter and the motors run low RPM (go figure they develop more torque at those rpm). I think we have to consider exploring this avenue.
Another detail that needs exploring is in the motor selection. As motors increase in size they work easier respond faster (especially if you go low rpm where they have more torque) but also their weigh increase. Now on the opposite side you use less electrons and batteries get lighter, and the ESC could get smaller and lighter but overall the weight of the system kind of remains the same (I call this the rob Peter to pay Paul kind of thing) . I crunched some #with a 4250 motor 13x8 prop on 4S at full rpm and a 5.5 min it was using 2100mAh at 21A that kind of started to open my eyes and question the status quo. 4S 2200-2500 are quite common and they are cheaper. Would you rather have odd low production run expensive batteries or go opposite.

Lets put the thinking hats on and find out what is worth wile.

Traian


Each goal you meet is a moment of happiness
Happiness is the harmony between what you think and what you do. Mahatma Gandhi

Offline Avaiojet

  • 22 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 7468
  • Just here for the fun of it also.
Re: Thinking Elelctric
« Reply #1 on: December 13, 2017, 10:32:01 AM »
Traian,

Smart idea!  H^^

A guy like me could use complete "E" setups explained or listed based on model weight 'only.'

Would make things so much simpler and easier to digest.

Traian, good luck with this.

Charles
Trump Derangement Syndrome. TDS. 
Avaiojet Derangement Syndrome. ADS.
Amazing how ignorance can get in the way of the learning process.
If you're Trolled, you know you're doing something right.  Alpha Mike Foxtrot. "No one has ever made a difference by being like everyone else."  Marcus Cordeiro, The "Mark of Excellence," you will not be forgotten. "No amount of evidence will ever persuade an idiot."- Mark Twain. I look at the Forum as a place to contribute and make friends, some view it as a Realm where they could be King.   Proverb 11.9  "With his mouth the Godless destroys his neighbor..."  "Perhaps the greatest challenge in modeling is to build a competitive control line stunter that looks like a real airplane." David McCellan, 1980.

Offline TDM

  • Trade Count: (0)
  • Captain
  • *****
  • Posts: 844
Re: Thinking Elelctric
« Reply #2 on: December 13, 2017, 11:43:39 AM »
Traian,

Smart idea!  H^^

A guy like me could use complete "E" setups explained or listed based on model weight 'only.'

Would make things so much simpler and easier to digest.

Traian, good luck with this.

Charles

Simpler? Yes absolutely. Better? I highly question the result.
I can speculate how the current setups evolved. In the beginning there was person A who wanted to go electric, and he (most likely it was a he) most likely retrofitted his existing IC bird. Now he had to use existing space available to make this work. Most IC 60 size require a 35-36mm spacing between the motor mounts so here enter the AXI 28XX where the motor diameter is 35mm and it looks like it will fit so Yaaayyyyy i have a motor. Then he had a prop on the IC motor (3B 12x4) that will fit the electric motor so why not use that. The next problem was to spin said prop to kind of the same rpm it was spinning before (or maybe faster since it did not increase the rpm during flight like the IC does) now i need the big Amp ESC to make that happen and also need the volts and storage to go the distance, here enter the big 5-6S battery to make that happen. Tadaaaa I did it i am now flying electric. Everyone else is going well it works for him it must work for me too so let me copy it obviously it is the best that can be done since that is the best setup I can find. And the rest is history. Look at conversions in the RC world where a 46 setup is converted to electric and those G46 motors can handle a 13x8 14x10 prop sure you are jumping to put one on your model right? look at specs for the AXI 2826/13 it can spin a 16x8 (but that is on 3S) again more torque at low rpm. 6500rpm with 16x8 I am sure is more than enough to move our birds in the air and it produces 142oz of thrust.
We found out that light props use less energy and less gyro procession so we have gone in that direction which is the only step forward we have done so far.
The thing is that you can always fall back on the things you know but there is nothing wrong with asking questions and try new things that are easily changed if they do not work. And I for one am certain we far from optimum and this is the purpose for this post to start thinking electric, understand electric and perhaps come with ideas to push it to next level.
Each goal you meet is a moment of happiness
Happiness is the harmony between what you think and what you do. Mahatma Gandhi

Online Howard Rush

  • 22 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 7811
Re: Thinking Elelctric
« Reply #3 on: December 13, 2017, 12:57:13 PM »
I wanted to create a special thread where we put on our thinking hats and post things that apply in electric. I believe that if we want to go electric we need to build from the ground up with that in mind from get go. So let's see things that we can use to make a better electric bird .

Yep.  To get from our IC experience to an optimized electric stunter, one can use both theory and the experience of others.  Intuited theory or bogus "calculators" you find on the Internet may lead you in the wrong direction.  I was fortunate to benefit from the experience of a local guy who got a five-year electric start and worked hard.  We also have the experience of Igor, who has also been open and helpful.   

We do need to think battery position the balance the model longitudinal and lateral.

And its effects on products of inertia.

...the airfoils can get thinner and the wig tip thinner yet to get a better lift distribution and better performance for flying in the wind and reduced power consumption. ...With active timers the motor run band can be anything we want it to be so there might be a good time to start some experimentation on new airfoils with better lift distribution that behave when you fly in the wind.  Yes we still need the lift to carve the corner but you can still get a lot of lift from a thinner airfoil too.

Show me some data.  I don't know how you think airfoil affects lift distribution.  All airfoils have the same lift curve slope (dCl/dα) until they start to stall.  I also don't know how you think an electric airplane would need a different lift distribution in the wind.

A popular intuited stunt misconception is that drag is proportional to wing frontal area.  It's not.  IC folks may be using fatter than optimal airfoils, but I sorta doubt it.  Xfoil, if I used it correctly, does show that we could use thinner airfoils without much lift penalty, but my experience tells me that the old NACA TR 586 is closer to being right about lift vs. thickness. See https://stunthanger.com/smf/engineering-board/max-lift-coefficient-comparison/msg239105/#msg239105

I may add that single blade props are the most efficient power wise but since they are very much non-existing except for very special applications. 2 blade props should be the best for ow. You can make composite props that weigh similar to the 3B 12in hollow props in 2B 13-14in quite easy.

One-blade props would be cool and a lot less work to pitch.  APC two-blade electric props are very efficient.  You can get light, carbon drone props that appear to be APC copies.  They work great and come in CW and CCW pairs, so you can experiment with which way to turn your prop.  However, the 11" CA three-blader had so much more scoring potential than the larger APC or drone prop that we were all willing to throw another cell on the battery to turn it. 


As motors increase in size they ...respond faster (especially if you go low rpm where they have more torque)

Do you have data to support this?  It could affect the nose length on my next airplane.

We found out that light props use less energy.

Only by making the whole airplane a little lighter.
The Jive Combat Team
Making combat and stunt great again

Offline Igor Burger

  • Trade Count: (0)
  • Admiral
  • ******
  • Posts: 2165
Re: Thinking Elelctric
« Reply #4 on: December 13, 2017, 01:44:47 PM »
Igor will kick my ass on this one but here we go.

 VD~

Well usually I write one thing only once, too many open projects to spend time explaining the same thing many times :- )))

Offline Tim Wescott

  • 2016 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 12808
Re: Thinking Elelctric
« Reply #5 on: December 13, 2017, 07:34:46 PM »
One-blade props would be cool and a lot less work to pitch.

And, if I'm not mistaken, perfectly balanced at only one RPM, airspeed, and airplane pitch (or, perhaps, some reduced-dimension surface within some larger dimensional space that probably includes the density altitude and very probably the phase of the moon).  Even the speed and gas FF guys don't use 'em any more.
AMA 64232

The problem with electric is that once you get the smoke generator and sound system installed, the plane is too heavy.

Offline pmackenzie

  • Pat MacKenzie
  • 24 supporter
  • Trade Count: (0)
  • Captain
  • *
  • Posts: 765
Re: Thinking Elelctric
« Reply #6 on: December 13, 2017, 10:52:33 PM »
And, if I'm not mistaken, perfectly balanced at only one RPM, airspeed, and airplane pitch (or, perhaps, some reduced-dimension surface within some larger dimensional space that probably includes the density altitude and very probably the phase of the moon).  Even the speed and gas FF guys don't use 'em any more.

From what I have seen F2A models all still run single blade props. Other events have eliminated them by rules.

For F2B the three blade prop is less efficient than the 2 blade, but it is more effective.  (Runs smoother in the corners for example)
You just need to up the battery energy to compensate.
I went from 12x6 APC on 4S 2700  to Igor's 3 blade 11x5 on 5S 2700.
mAhr consumed is about the same with both setups, thus about 25% more energy used for the three blade.
MAAC 8177

Offline Igor Burger

  • Trade Count: (0)
  • Admiral
  • ******
  • Posts: 2165
Re: Thinking Elelctric
« Reply #7 on: December 14, 2017, 02:37:37 AM »
For F2B the three blade prop is less efficient than the 2 blade

Slightly, if one blade has efficiency 60%, thus 40% loses, 2 blades have the same 40% loses and 3 blades as well. No difference. The point is that longer blade works in slightly higher RE number so there is small gain, but nothing dramatic or visible, common rule that one blade less makes one whirpool less and thuse 2 blade has 1/3 lower loses is out of sense.

Reason for 1 blade prop on F2A is somewhere else. Problem of 2 blade prop instead of longer 1 blade is, that if we want reach the same speed at the same rpm given by engine properties, we must use the same pitch. That leads to higher P/D ratio becase smaller prop has the same pitch like that larger, what actually leads to little better efficiency of that smaller, but it gives much worse thrust at higher slippage means they cannot pull model from start  and that is also why we do not want high P/D on stunt models even they have better efficiency "powerwise" ... but lowerr efficiency "thrustwise" (thrust as function of slippage) 


Runs smoother in the corners for example

Exactly, 3 and more blade prop acts like a symmetric gysoscope so it has constant gyroscopic moment during one revolution, while 2 blade has 2 maximums and minimums and single blade make moment also at 0 angular rate depending on speed (load) of prop as Tim wrote. So it makes unwanted stress on construction, kills bearings etc.

I went from 12x6 APC on 4S 2700  to Igor's 3 blade 11x5 on 5S 2700.
mAhr consumed is about the same with both setups, thus about 25% more energy used for the three blade.

Yes it aproximately fits theory. 2bl. 12" prop loads motor aproximately like 11" 3 blade - so the same torque and power if pitch is the same. Power is linear to torque x rpm so if you need aproximately 20% more RPM because of lower pitch, you will need 20% more power and thus 20% heavier battery. That speed stability - thrust as function of slippage - depends on power comming to prop, so that 11x5 prop will slightly better (20%) maintain speed compared to 12x6 2 blade prop. And that is the point, smaller hi rew prop will have better flight properties, lower precession (as I wrote in that other therad), needs smaller landing gears and costs less than large props ... 1000 times tried :- )))))  ... sometimes better to try than invent invented :- ))

Offline Horby

  • Trade Count: (0)
  • Lieutenant
  • ***
  • Posts: 119
Re: Thinking Elelctric
« Reply #8 on: January 21, 2018, 10:07:24 AM »
I think it is safe to say we have the big planes pretty much set, however the small .15 size is another matter.
The approach to the smaller planes so far for CL has been not so good. We keep trying to use way bigger batteries and motors and expecting the planes to fly decent with the same approach as we do on the bigger planes. It's not working.  So I myself have been looking at the current way we are sizing things and looking at what the RC side is doing. Simply equating IC to electric and vise versa only gets you so far. A new approach to this is is always a good thing, it verifies what we are currently doing and can expose some holes in other aspects. It's good to discuss things like this.

Offline Keith Renecle

  • Trade Count: (0)
  • Captain
  • *****
  • Posts: 889
Re: Thinking Elelctric
« Reply #9 on: January 24, 2018, 07:47:44 AM »
Hi Horby,
I've had good success with electric .15 size models. What do you need to know? I have a new foamy .15 size stunt trainer just finished that I tested without painting it. That's the neat thing about e-power! Once it looks a bit better, I'll post something in a new thread. Feel free to ask any questions in the meantime.

Keith R
Keith R

Online Ken Culbertson

  • 24 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 6103
Re: Thinking Elelctric
« Reply #10 on: January 24, 2018, 01:45:55 PM »
I would love to see this.  I am getting back in after 30 years and I have seen an electric fly which blew away all of my concerns.  I build and design my own so I would love the forum.  I read as much as I can on the engines and it is pretty clear that they have been around long enough that the people writing about them  assume we all know what they are talking about.  Just simple stuff like I fly a .46 size plane.  A Shark 45 would be a good sample.  How big an electric do I need?  Would the same engine power a something smaller, like the size of a Nobler, if I ran it slower?  Can I run it slower?  Can I still do a cloverleaf with the extra 2oz of nose weight (si)?  It is like waking up after a 30 year nap!
AMA 15382
If it is not broke you are not trying hard enough.
USAF 1968-1974 TAC

Offline Keith Renecle

  • Trade Count: (0)
  • Captain
  • *****
  • Posts: 889
Re: Thinking Elelctric
« Reply #11 on: January 25, 2018, 08:38:05 AM »
Hi Ken,

Welcome back from hibernation! Yes you can fly almost any model with e-power and it will fly as well but mostly better, with less hassle. The sticky's at the beginning of this section provide great info like "List your Setup" where there are many examples of good working e-power models. A good place to learn some basics would be Norm Whittle's Cookbook. Modifying existing engine powered models can be done, but usually it's better to start out with a new model. It will usually be lighter that way. These days there are many plans available of older models that include the mods for electric power.

The neat thing about e-power is that you can calculate and measure the power parameters with electrical tools which was certainly not easy to do with engines. You also don't need such a rigid nose and engine bearers and no fuel proofer. The power package consists of a motor, ESC (Electronic Speed Controller), a timer of some kind, and a battery pack. The weight of these components is about the same as an engine, tank and tubes, plus the fuel. What is also rather convenient, is that the motor is not the heavy part, it's the battery which can be located closer to the CG. There are many other advantages, so have a good read and see how you go, then ask as many questions as you like.

Keith R
Keith R

Offline John Rist

  • 24 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 2946
Re: Thinking Elelctric
« Reply #12 on: January 25, 2018, 09:28:37 AM »
I would love to see this.  I am getting back in after 30 years and I have seen an electric fly which blew away all of my concerns.  I build and design my own so I would love the forum.  I read as much as I can on the engines and it is pretty clear that they have been around long enough that the people writing about them  assume we all know what they are talking about.  Just simple stuff like I fly a .46 size plane.  A Shark 45 would be a good sample.  How big an electric do I need?  Would the same engine power a something smaller, like the size of a Nobler, if I ran it slower?  Can I run it slower?  Can I still do a cloverleaf with the extra 2oz of nose weight (si)?  It is like waking up after a 30 year nap!

The method I used when I got started in electric was to look at the prop chart for electric motors.  I knew the prop size and RPM range for a given size gas engine.  Looking at electric prop charts I looked for motors that would swing a similar size prop at a comparable RPMs.  However the RPMs need to be some what higher to allow room for the RPM governor to work.  Cobra motors have good prop charts.  According to the prop chart a Cobra C-2826/10 will turn a 11x5.5 prop at 10372 RPM.     http://innov8tivedesigns.com/parts/brushless-motors/cobra-c-2826-10-brushless-motor-kv-930      I am turning this prop at around 8900 RPM.  So this is probably around a 40 to 46 size engine.  A bit of a crude approach but it is how I started.   As with any new approach the key to success is to  read, read, and read some more.  Also look for folks close by that are flying electric for advise.  Another good starting point is to buy a ready to install electric motor package from RSM.  It includes a matched motor, speed controller, timer and battery with all of the connectors installed.  They are listed by gas motor size equivalent.   http://www.rsmdistribution.com/index-2.htm
John Rist
AMA 56277

Offline Frank Egyed

  • Trade Count: (0)
  • New Pilot
  • *
  • Posts: 22
  • AUS 12457
Re: Thinking Elelctric
« Reply #13 on: June 10, 2018, 02:50:48 AM »
And that is the point, smaller hi rew prop will have better flight properties, lower precession (as I wrote in that other therad)

Please accept my apologies for resurrecting an old thread, but could someone please offer a search query to find "that other therad" ? (or better still a link if it's not too much trouble...)

And while I've already possibly faux-pas'd being relatively new here an' all (in for a penny...), what's the go with resurrecting old threads? I've spent weeks (and weeks, SO much information) reading and still have questions I'm scared to ask as the forum bot says "do you realise you're  resurrecting an old thread" (or words to that effect), and don't feel it's appropriate to start a new thread when it is so relevant to the topic, so I scurry back to my corner and search another couple weeks not getting the answers I want... So do you Gents mind, or would you prefer a new thread?

Love this forum BTW - you treat each other with respect (so refreshing...) and I've learned a shed-load... Thank you Gentlemen! S!

Frank
You don't stop playing because you grow old, you grow old because you stop playing

Offline Mark Mc

  • 24 supporter
  • Trade Count: (0)
  • Captain
  • *
  • Posts: 718
Re: Thinking Elelctric
« Reply #14 on: June 10, 2018, 03:07:37 PM »
I often learn a lot when someone brings up an old thread that I missed before.

Mark


Advertise Here
Tags:
 


Advertise Here