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Author Topic: some A123 data  (Read 1207 times)

Offline Igor Burger

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some A123 data
« on: March 08, 2008, 08:56:58 AM »
I measured several motors with APCE 11x5.5 at 9000rpm, what is close to what 12x6 needs in flight (may be little less) on 6sA123 with Jeti Spin 66:

--------axi 2826/12-------axi 2826/10--------MVVS 4,6/840---------XM 4250/840 Dualsky
kv------750---------------920---------------860-------------------840rpm/v
ri--------35---------------25-----------------33--------------------19mohm
i0-------1.7---------------2.2----------------1.6-------------------2.8A
Pin------320--------------350----------------325-------------------340W

PWM 32khz            
Pin------315--------------335----------------325-------------------335

APCE 12x6
Pin-------485-------------530      

11x5.5 3bl carbon
Pin-------416--------------440      


So that is answer for questin if AXi 2826/10 is good for 6sA123 ... it shows that AXI 2826/12 at 8kHz PWM is ~10% better

I last time estimated efficiency to ~70% or even less, so now I can be closer to 80%, I think AXI 2826/12 is good choice for 6s A123 pack

Offline Dennis Toth

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Re: some A123 data
« Reply #1 on: March 08, 2008, 10:06:50 PM »
Igor,

I assume that each motor set up was running at the 9000 rpm, could you post your ESC setting and how long each ran and the mah required. I am working with the A123's and am just about ready to get the test ship in the air so any information would be of interest, I have the AXI2820/8 motor with a 3s2p A123 pack.

Best,     Dennis

Offline Igor Burger

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Re: some A123 data
« Reply #2 on: March 08, 2008, 11:03:41 PM »
It was always only short run on stand. Jeti Spin was set to constant 9000, means initial point 1.5ms and 8950rpm, end point 2ms 9000rpm and time gives 2ms impulse.

The reason was to choose the best motor for the battery and prop.

The main problem with my setup 6sA123 was the battery capacity was not enough for whole flight with APC 12x6, so it was reason why I used 11x5.5. I hope (I did not try) that AXI 2826/12 will do it.

Alan Hahn

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Re: some A123 data
« Reply #3 on: March 08, 2008, 11:39:45 PM »
Dennis,
What is the capacity of your A123 battery? When I was flying my E-Nobler on a 3s4200 mAHr Lipo battery (average V~11V delivered to ESC), I was using about 2300mAHr. Is this total capacity consistent with your capacity? Prop was an 11-5.5.

I would argue to start off flying for ~3 minutes just to see how much power you pull out of the battery (you see that when you charge it back up). One thing I found was very useful for my flying was a "Talking Timer". It counts off the time for you so there is no surprise when the timer times out. Really pretty useful and costs ~$20. It is advertised in Model Aviation. It is worth the cost.

Offline Igor Burger

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Re: some A123 data
« Reply #4 on: March 08, 2008, 11:53:15 PM »
I have "talking handy" ... java program beeps 5s before start, and 10s before cut off  H^^

Offline Dennis Toth

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Re: some A123 data
« Reply #5 on: March 09, 2008, 07:03:44 AM »
Alan

Offline Dennis Toth

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Re: some A123 data
« Reply #6 on: March 09, 2008, 07:21:02 AM »
Alan,

The A123 pack is a 3s2p, 4600mah. Should have average of 10.2v and I am starting with the last set up you posted for the E-Nobler for the ESC. I hope with the AXI 2820/8 motor that Dean had suggested when I started this that it will be able to handle an APC E12x5 (12x6 depitched with heat gun) at 9500 rpm. The thing I like about this set up if it works out is the A123's are tough construction, very tolerant of charging conditions, can be run down to 95% (2.4v per cell) of the pack mah capacity and be charged quickly in plane. Oh ya cost is half that of the LiPoly's. Down side is weight, they are about 15% heavier then the Polys but since they can be pulled down lower it's almost a push.

Best,      Dennis

Alan Hahn

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Re: some A123 data
« Reply #7 on: March 09, 2008, 09:18:46 AM »
Dennis,
With the kV of your motor (1500), I think the A123's will be able to keep the rpms ok. But like I say, it probably is best to creep up on the final flight times, just to see how things are behaving. I do the same with a glow setup, when I am trying to find if I put enough fuel in the tank.

Offline Dennis Toth

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Re: some A123 data
« Reply #8 on: March 16, 2008, 10:33:59 PM »
Did some motor tests on the AXI-2820/8 with a 10x5 prop which is 1 inch smaller than the flight prop, rpm set at 9600 (same as 11x5 flight prop). Test was on 3s2p A123 4600mah pack, 3 mins. Pack end voltage 9.97, mah replaced 1627. Tested rpm several times beginning,middle and end all at 9600. Temps at end of run after motor stopped 97F, ambient temp 77F. Battery temp not more than 80F could barely feel any difference from startup. Recharge time with a TP610C charger from shop power supply at 12V, with the charging amps set to 8 was 16 mins.

The motor amps for the flight prop measured 50, test prop 35.7. Base on this, assuming it pulls the pack to 90% the max flight time would be around 6.95mins.

Best,           Dennis


Offline linheart smith

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Re: some A123 data
« Reply #9 on: March 19, 2008, 04:04:48 PM »
Hi Dennis,

I am trying to get up to speed on these A123 batteries.  After Brodak last year, I put all modeling aside.  These batteries seem like something to get excited about.

When you have time could you give us the physical dimension of yous 3s2p 4600 pack. Weight, and overall size would be of interest to me.

My Bearcat was using a 4000ma that weighed in at 14 oz.
Thank you

linheart

 
linheart

Offline Mike Anderson

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Re: some A123 data
« Reply #10 on: March 21, 2008, 03:23:01 PM »
Hi Dennis,

I am trying to get up to speed on these A123 batteries.  After Brodak last year, I put all modeling aside.  These batteries seem like something to get excited about.

When you have time could you give us the physical dimension of yous 3s2p 4600 pack. Weight, and overall size would be of interest to me.

My Bearcat was using a 4000ma that weighed in at 14 oz.
Thank you

linheart

 

Well, since no one has answered your question, and to get the thread going again, I can quote from and ebay auction for a 6 cell A123 pack -

#
Dimension                                : 82 * 55.5 * 70mm
#
Voltage                                     : 19.8V (for a 6s1p)
#
Weight                                      : 490g
#
Capacity                                    : 2300mAh (for a 6s1p)

This pack had heat shrink, a Deans and a balancing connector, so these figures should be in the ballpark for a 3s2p also.  The weight in ounces would be ~17.5.

Mike A 
Mike@   AMA 10086
Central Iowa

Offline linheart smith

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Re: some A123 data
« Reply #11 on: March 22, 2008, 10:42:30 AM »
Thanks Mike,

After reading your response, I did some research on EBAY.  All the information I was interested in was there.  Based on your info and what I found on EBAY,  I will not be able to put together a package light enough to power the Bearcat.

Maybe next year some more technology will come along to enable me to get that quick recharge, no fire hazard, 500 recharges, 4000ma, 400 gram low cost, battery.

linheart

Alan Hahn

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Re: some A123 data
« Reply #12 on: March 22, 2008, 09:06:59 PM »
Somehow the possibility of a crash and burn with lipo's adds a little thrill  ~^ to flying stunt with electric...

Offline Dennis Toth

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Re: some A123 data
« Reply #13 on: April 13, 2008, 12:05:39 PM »
All,

Have now flown the A123 set up with the AXI 2820/8 and an APC E 11 1/2 x 4 1/2 prop also an 11 3/4 x 4 1/2 , both work great with the 3s2p A123 pack from Mec. This was in my test ship which has 625 sq, 57 oz. Lap times were 5.25sec on 63.4 ft lines. Flight time was 6 min and the governor was set for 8800 rpm which it held for both props through the flight. I am going to increase the pitch to 4 3/4 to bring the lap time to 5.0. I am now going to move to the next step which will be the modified Tutor II . This package seems to pull like a good 46. Battery draw down on the 11 1/2 prop was 77% ending voltage was 9.78 (3.26 volts per cell) on the 11 3/4 draw down was 83.4% and ending voltage was 9.69 (3.23 volts per cell). Motor was luke warmer (my guess is 115F ish)  but not hot to the touch, battery was just barely warm.

At $110 per made up pack from Mec with the ability to charge 1000 cycles, 30 min recharge (could go faster with the right charger, mine is a TP 610C and is limited to 10 amps, I have it set a 8 for now) and no risk of spontaneous fires (I know that with proper care on charging this has been controlled but it is still a risk with the Poly's, but the A123's are now being used by Dewalt and Black and Decker in cordless construction tools), this is the setup that makes sense even if there is a few oz more weight (total wt motor, ESP, Timer, A123; 4.5+.5+19 = 24oz). A purpose built 590 sq  ship with a film cover should be able to come in at 25oz for a total weight of 49 oz so this should work great.

Best,          Dennis


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