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Author Topic: Selecting Motor Size  (Read 2480 times)

Offline Dick Fowler

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Selecting Motor Size
« on: July 28, 2006, 07:24:58 AM »

What sort of guidelines are  you electric gurus using to determine the motor size for a given model?

Watts/lb. seems to be the common method for RC... how about for CL? A step by step description would be helpful.

Dick Fowler AMA 144077
Kent, OH
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Offline Ron King

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Re: Selecting Motor Size
« Reply #1 on: July 28, 2006, 09:07:45 AM »
Dick,

Step by step:

1. Read and learn as much as possible.
2. Get the Garden State CB DVD from Rich Peabody.
3. Figure out what others are doing.
4. Steal their ideas and run with them.  #^
5. Adjust as you gain experience.

We have determined that 150 watts per pound will give you a decent stunt run.

An electric motor can be difficult to classify. By adjusting the available voltage and pulling more (or less) amperage, I can make the same electric motor stronger or weaker. This gives me a little more margin for error. 

Take care,

Ron
Ron King
AMA AVP District 4
Wannabe Stunt Pilot since 1963
 Amateurs practice until they get it right; Pros practice until they cannot get it wrong.

Offline Dick Fowler

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Re: Selecting Motor Size
« Reply #2 on: July 30, 2006, 04:08:26 PM »
Thanks Ron, I appreciate all of the information you are posting on electrics.

I'm curious... do you pay much attention to cooling the motors on enclosed designs? The motors hang out on profiles so I imagine it isn't much of an issue, but what about full fuselage designs?

Also wonder if the you see much from the effects of heating in the motor during normal operation causing any significant increase in current flow as the temp. rises or is the normal voltage drop seen in the discharge curves of  the  batteries offsetting the problem if it even is of any significance?
Dick Fowler AMA 144077
Kent, OH
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Offline Ron King

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Re: Selecting Motor Size
« Reply #3 on: July 31, 2006, 05:55:15 AM »
I'm curious... do you pay much attention to cooling the motors on enclosed designs? The motors hang out on profiles so I imagine it isn't much of an issue, but what about full fuselage designs?

Also wonder if the you see much from the effects of heating in the motor during normal operation causing any significant increase in current flow as the temp. rises or is the normal voltage drop seen in the discharge curves of  the  batteries offsetting the problem if it even is of any significance?

Dick,

You've asked several good questions and I don't have good answers for all of them.

First, we do pay a lot of attentiion to the cooling of enclosed motors. If the motor temp gets much above 150 - 160 dgerees (F), then the magnets will demagnetize and lose their strength.  ~^

You are correct about profiles. I haven't had any problems there, but still take care with the design and installation. Most of my profiles now run prop nuts instead of spinners to keep the front vents open.

My latest plane has a fully enclosed motor AND a spinner. I use a drilled backplate on the spinner and open the prop slots quite a lot to allow some air to bleed through the front. In the vent opening under the prop, I have an air deflector installed that directs much of the cooling air to the rear end of the motor. That seems to be the place where my motor heats up the most. These deflectors are common in the RC Pattern ships and seem to be the accepted practice.

I use a laser temperature guage and will check the temps as soon as the model stops rolling. Last week, on a 94 degree day, my fully enclosed motor read 86 degrees in the front of the case, 137 at the rear, and my batteries were 117 degrees after a six minute stunt pattern. These numbers are well within spec and let me know that I have the cooling slots and vent design correct for this model.

Speaking of batteries, they like to be warm. Last winter, I had to heat them up on the dashboard of the truck before they would develop much power. Batteries are very happy at 115 - 120 degrees.

I have an Eagle Tree system, but haven't run it yet. It would probably help us answer your other questions better. My limited empirical data tells me that motors run better when they are cool and batteries need to be at least 80 - 90 degrees before they provide good performance.

Take care,

Ron
Ron King
AMA AVP District 4
Wannabe Stunt Pilot since 1963
 Amateurs practice until they get it right; Pros practice until they cannot get it wrong.

Offline Dick Fowler

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Re: Selecting Motor Size
« Reply #4 on: July 31, 2006, 03:13:40 PM »
Thanks again Ron. I'm just putting together my first effort at an electric powered stunter (a Cardinal) and as you suggested, I'm going to beg, borrow and steal as many ideas as I can!  ;)

One of the thoughts in the back of my mind regarding the motor temps was that it seems to me that if I don't try to keep the motor as cool as possible and the temp. rises and resistance drops and current flow increases, then it would seem logical that the discharge rate of the battery pack would increase leading to a drop in voltage and power towards the end of the flight. If this be true... then keeping the motor as cool as possible should really help to maintain a more consistant speed through the entire pattern.

Do you use a heat sink on the motor? I was thinking of  incorporating some sort of ducted fan cooling shroud system around the outrunner motor. Pull cool air over the motor even at rest.
Dick Fowler AMA 144077
Kent, OH
Akron Circle Burners Inc. (Note!)
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Offline Ron King

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Re: Selecting Motor Size
« Reply #5 on: July 31, 2006, 04:07:18 PM »
Dick,

I'm not sure if that's necessary on a Cardinal, but I did take care to give the bellhousing plenty of clearance to rotate and as I also mentioned, I'm now running Tru-Turn 6mm prop nuts on my profiles.

I went back and reviewed some notes and remember Dean Papas saying, "You cannot run your motor too cool." or words to that effect. Dean flies electric RC Pattern ships and they fashion some serious air deflectors and create air shrouds that closely match the surface of the motor.

BTW - the Cardinal is an excellent choice to learn about electric power. It's an excellent profile model to begin with and has plenty of wing area to carry the extra weight. Converting it to electric is easy. I have two of them and the magic numbers are:

AXI 2826/10, Castle Phoenix 45 amp ESC, Thunder Power 14.8 volt, 4200mah batteries, and a Gator 11.5 x 4.7 inch three blade carbon prop. My controller design flies this package on 61 foot lines at 5.0 - 5.05 lap times. It is a marvelous machine.  <=

I've attached a picture to show you the front end. All you really have to do is open up the engine mount area all the way back to the wing LE. This becomes both the motor mount area and the battery pit.

Hope this helps,

Ron

Ron King
AMA AVP District 4
Wannabe Stunt Pilot since 1963
 Amateurs practice until they get it right; Pros practice until they cannot get it wrong.

Offline Dick Fowler

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Re: Selecting Motor Size
« Reply #6 on: August 01, 2006, 06:01:43 PM »
Thanks Ron... a picture is indeed worth ten thousand words.

How about another question? I found the weight of the AXI motor is 6.3 oz. which is a bit lighter than comparable glow engines but the battery pack you are using is about 13.3 oz!!

Does this much weight placed forward  in the airframe (just  about where the fuel tank would be) create a nose heavy airplane? I noticed that Bob Hunt's plane has the battery compartment under the wing just about on the CG.
Dick Fowler AMA 144077
Kent, OH
Akron Circle Burners Inc. (Note!)
North Coast Control Liners Size 12 shoe  XXL Supporter

Offline Ron King

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Re: Selecting Motor Size
« Reply #7 on: August 02, 2006, 06:13:00 AM »
Dick,

Good question - and you may be surprised at the answer.

There are two things to consider: total weight and moment (arm). The total weight went up (my total package - batteries, motor, ESC, controller, and connectors weighs 19.75 ounces), but the moment moved BACK toward the CG.

So what happens?

1. Yes, we have a slightly nose heavy aircraft.

2. We have reduced the nose moment (or barbell effect).

3. The airplane turns much better, even though it's nose heavy.  #^ 

Sounds strange at first, but makes sense if you think about it. With the glow set up, the motor is the heavier piece and keeps the moment out near the front of the model. With the electric, the batteries are tucked in front of the leading edge. So even though the model will balance out nose heavy, the heavy piece is close enough to the CG that it doesn't hinder the turn - it actually helps the turn.

There are some other things to consider as well: One is CG shift. On a glow fuel model, the CG will move aft as fuel is burned off. Thus, your turn and your trim will change as you go through the pattern. Some people wonder why their ships get jumpy and feel lighter in the overhead eights. This is one of the reasons. The planes are lighter weight and the CG has moved aft.

With an electric, the "fuel" is EMF (voltage) and the weight doesn't change. Your CG and trim will remain the same throughout the flight.

The other thing to consider is vertical CG, although it doesn't come into play as much with profiles. A side mounted engine vs. an electric dosen't give much contrast, but there is a great deal of difference between an electric setup and an inverted piped stunt engine.

An inverted engine with a pipe lowers the vertical CG enough that some guys put their leadouts on the bottom of the wingtip. With my electric stunter, I place the batteries to balance the motor in line with the wing and have no tilt or hinging tendencies. Bob told me that changing to an electric motor in his Genesis cured the tilting problem and he was able to remove the flap tweak he used to try and compensate for the problem.

Hope this helps,

Ron
Ron King
AMA AVP District 4
Wannabe Stunt Pilot since 1963
 Amateurs practice until they get it right; Pros practice until they cannot get it wrong.

Offline Dean Pappas

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Re: Selecting Motor Size
« Reply #8 on: August 09, 2006, 06:58:22 PM »
Hello,
I would use a figure of 125W/lb as a minimum for Stunt, and shoot for 150 W/lb.
That's Watts at the battery.
Hope this helps,
Dean Pappas
Dean Pappas

Offline frank carlisle

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Re: Selecting Motor Size
« Reply #9 on: August 15, 2006, 06:22:27 PM »
Hi Guys,

I've been watching this thread and it's very interesting.
I haven't flown my electric Smoothie for a month or so now because I've pretty much given up on it. As far as I can tell I've gone as far with it as I can. Mainly because I just am not an electric genious. I'll never come up with an inovation in the electric department.
BUT...................I have been thinking about the plane. So far we've all been converting I.C. models to electric and to me it seems we should rethink the plane.
I'm thinking that since we don't have to tame or hold the engine back we should build a model with less drag. It doesn't have to be vibration proofed as much and the structure doesn't need to be so beefy.
Getting an electric motor to behave like an I.C. engine in an airframe that's had 50 plus years of refinement to perform with an engine rather than a motor is in my opinion what the drawback is to electric at this time.
Well that's what I've been thinking anyway.
Frank Carlisle


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