News:



  • June 17, 2025, 04:43:29 AM

Login with username, password and session length

Author Topic: Question about motor performance characteristics  (Read 1180 times)

Offline Jim Howell

  • 2016 supporter
  • Trade Count: (0)
  • Commander
  • *
  • Posts: 159
Question about motor performance characteristics
« on: September 26, 2012, 07:50:37 AM »
Okay, this is probably a theoretical question that has little use, but it has my curiosity about what I "think" I know.

My naive understanding is that when a motor manufacturer lists the specs for a motor and provides a "kV" value, that tells me what the motor RPM performance should theoretically be for a "no load" configuration.  So, for a motor with a kV of 1000, if I were to hook up a 3S LiPo and let it run at full voltage, then it would be spinning at 11,100 +/- RPM.  Since we put a prop on the motor and load it down, as the prop gets bigger and has more pitch increasing the load, keeping the voltage at a constant level, the current draw goes up and max RPM is going to go down up until the motor burns out.

Question 1: Is this understanding close to correct?
Question 2: Are there any "rules of thumb" or experimental understanding about the amount of decrease in measured RPM as the load increases? (Okay, I recognize that this is probably highly dependent on specific motors.)

I've come to these questions from my perspective that we are dealing with an optimization (partial) problem for several different parameters.  Some of these are independent, and some are functions of combinations of other parameters.  Having some insight into practical, available RPM from a motor for a given cell configuration might be useful.

TIA,
Jim Howell
Huntsville, AL
Jim Howell
Huntsville, AL  AMA 545805

Offline Crist Rigotti

  • 25 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 4061
  • Electric - The future of Old Time Stunt
Re: Question about motor performance characteristics
« Reply #1 on: September 26, 2012, 08:06:01 AM »
Most of the guys who fly electric C/L fly with a governed RPM.  So a constant would be RPM.
Crist
AMA 482497
Waxahachie, TX
Electric - The Future of Old Time Stunt

Offline Igor Burger

  • Trade Count: (0)
  • Admiral
  • ******
  • Posts: 2200
Re: Question about motor performance characteristics
« Reply #2 on: September 26, 2012, 08:31:25 AM »
Yes, it is very easy ... motor has internal resistance so for example if the value is 100mohm, loaded motor needs draw 10A, the effective voltage is less of that voltage on the resistance so means 10A * 100mohm = 1V ... so if the Kv was 1000 and the voltage was 10V and no load rpm was 10 000 the loaded motor will turn 9000 rpm. 

Means that the higher is internal resistance the "softer" motor is. Motor is defined not only by Kv, but also by Internal resistance and no load current. If you know those 3 parameters, you can predict what the motor does, how quick it spins, what are loses and also efficiency.

Offline Andrew Borgogna

  • Andy
  • Trade Count: (0)
  • Admiral
  • ******
  • Posts: 1188
Re: Question about motor performance characteristics
« Reply #3 on: September 26, 2012, 08:41:17 AM »
Yes your basic assumptions seem correct.  I use a very simple rule and it is nowhere near as accurate as Igor's equation but it does seem to work well enough for me.  I assume that whatever the Kv * Cell# equates to I take 80%.  Igor's example is 90% but I believe he uses much higher quality motors than I do.  Mine aren't near as efficient as his.
Andy
Andrew B. Borgogna

Offline Igor Burger

  • Trade Count: (0)
  • Admiral
  • ******
  • Posts: 2200
Re: Question about motor performance characteristics
« Reply #4 on: September 26, 2012, 08:49:47 AM »
Andy, it is more about size, not quality .. if you load small motor with Ri=200mohm to 10A then rpm drop will be large (before it burns  VD~), while large motor with only 10mohm will be much stronger :-))

the formula is here:
actual rpm = Kv*(U-Ri*I)

while quality of the motor is defined as maximal possible efficiency:
max eff = (1-SQRT(I0*Ri/U))^2
you can see that smaller no load curren (I0) and smaller resistance gives better result

Offline Jim Howell

  • 2016 supporter
  • Trade Count: (0)
  • Commander
  • *
  • Posts: 159
Re: Question about motor performance characteristics
« Reply #5 on: September 26, 2012, 09:59:20 AM »
Most of the guys who fly electric C/L fly with a governed RPM.  So a constant would be RPM.
Crist,
Got it, thanks.

Yes, for my electric C/L, I'm flying governed RPM mode.  So, as long as CastleLink tells me I've got enough spare head-room for the governing to work at the desired RPM, I'm happy and don't worry about it.  My question came up from a conversation about electric free flight models and motor selection there.  Typically, these are run "wide open" for very short run durations.  Given that I'd like achieve a certain RPM level for a preferred prop with a desired power output, I am trying to back my way into selecting an acceptable motor.  Part of this involves getting a handle on estimates of just how much RPM loss might be expected under load.

As new as the e-C/L movement is, the electric Free Flight community is even thinner/newer.  I figured that my "theoretical" question had a better possibility of success here.  And, Igor has been MOST helpful.

Thanks for taking the time to respond, Crist.
Jim Howell
Huntsville, AL  AMA 545805

Offline Jim Howell

  • 2016 supporter
  • Trade Count: (0)
  • Commander
  • *
  • Posts: 159
Re: Question about motor performance characteristics
« Reply #6 on: September 26, 2012, 10:02:18 AM »
Yes, it is very easy ... motor has internal resistance so for example if the value is 100mohm, loaded motor needs draw 10A, the effective voltage is less of that voltage on the resistance so means 10A * 100mohm = 1V ... so if the Kv was 1000 and the voltage was 10V and no load rpm was 10 000 the loaded motor will turn 9000 rpm. 

Means that the higher is internal resistance the "softer" motor is. Motor is defined not only by Kv, but also by Internal resistance and no load current. If you know those 3 parameters, you can predict what the motor does, how quick it spins, what are loses and also efficiency.
Igor,

Thank you!  I have observed the other parameters, but had no clue as to how to use the information.  I'm thinking that what you've given me is a good first start for improving my "first choice" motor selection.

Thanks again, I always feel like I learn from your posts, this one especially.

Jim Howell
Jim Howell
Huntsville, AL  AMA 545805

Offline Igor Burger

  • Trade Count: (0)
  • Admiral
  • ******
  • Posts: 2200
Re: Question about motor performance characteristics
« Reply #7 on: September 26, 2012, 10:25:32 AM »
If you want understand what those parameters mean, then this can help:

Kv - rpm/Volt means how quick it spins unloaded.

I0 is no load current necessary just to rotate. If you multiply by voltage, you will get something called iron loses, simply amout of power lost just because of rotation, mostly lost in iron of motor, but also in bearing etc. Does not matter how much is motor loaded (how much Amperes).

Ri is internal resistance, determining copper loses. If you multiply that value by square of motor current (Ri * I^2) you will have thermal loses in winding ... and it does not matter whar is actual RPM, only current.

Total loses is sum of those two. The best efficiency is when those 2 loses are aproximately equivalent, means quicly running motor without adequate load or too much loaded motor running too slow will run with bad efficincy.

However all this is true only on full power, we run our motors at partial throttle.

Offline Jim Howell

  • 2016 supporter
  • Trade Count: (0)
  • Commander
  • *
  • Posts: 159
Re: Question about motor performance characteristics
« Reply #8 on: September 26, 2012, 02:19:24 PM »
Igor,

Once again, I am indebted to you.  Your explanations about internal resistance and no load current loss and the relationships for each are quite clear.  I will save this away for future reference.  Thank you.

Jim Howell
Jim Howell
Huntsville, AL  AMA 545805

Offline Jim Howell

  • 2016 supporter
  • Trade Count: (0)
  • Commander
  • *
  • Posts: 159
Re: Question about motor performance characteristics
« Reply #9 on: September 26, 2012, 02:23:21 PM »
Yes your basic assumptions seem correct.  I use a very simple rule and it is nowhere near as accurate as Igor's equation but it does seem to work well enough for me.  I assume that whatever the Kv * Cell# equates to I take 80%.  Igor's example is 90% but I believe he uses much higher quality motors than I do.  Mine aren't near as efficient as his.
Andy
Andy,
Thanks for taking the time to respond.  Your "80%" figure is what I've tended to use for lack of knowledge.  I've seen that percentage pop up in several cases as serving for a useful rule-of-thumb and/or safety margin factor.  Now I have better insight and can do some figuring for better precision if the situation seems to warrant it.

Thanks,
Jim Howell
Jim Howell
Huntsville, AL  AMA 545805

Tags: