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Author Topic: KR Timer with built in governor. Updated with test results  (Read 2208 times)

Offline Andrew Borgogna

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KR Timer with built in governor. Updated with test results
« on: April 27, 2011, 12:54:43 PM »
A few months back I ordered a timer from Keith Renecle (Keith Renecle krenecle@netactive.co.za) way down in South Africa.  The function that sets this timer apart from others is the built in governor.  This makes it possible to use low cost ESC and still have a steady running motor.  At the time I told Keith that I was working on a 1/2a Pathfinder project and it would be the test bed for his timer.  Well I now have the bugs worked out and the plane is fairly well trimmed out and all in all I am very happy with it.   During this part of the project I used a Hubin FM-9 timer and his programmer for making on the spot changes.  I have nothing but good things to say about the FM-9 and as many others have said, I can highly recommend this timer.  But, it does not have a governor mode and to get the governor I would need a more expensive and even more troubling a heavier ESC.  Well last night I installed the KR timer and made the programming changes to nearly match it up to the FM-9.  It was "nearly" because I set the revs a bit less than the launch revs on the FM-9.  The revs were set a bit high so that at the end of the flight I would have the correct revs for the latter maneuvers in the pattern.  I may have to make adjustments to the power but only flying the plane will give me the feedback I need.  

As of now everything I have asked the timer to do it has done very well.  It holds the motor rock solid at 11K for the entire length of the run.  Initially the motor runs up to full power and then backs down to the preset power level and there it stays.  On Saturday I will do the initial flight testing and will report back on this new timer.  Below is a picture of my installation.  The only odd thing you will notice is the feed back wire from one of the motor power wires to the timer.  The timer uses the back EMF pulses to measure the motor revs.  Based on that the timer adjusts the pulse width to the ESC to keep the power setting constant regardless of the load.

One last thing, like Will Hubin, Keith Renecle is a great guy to work with.  He has been very helpful and easy to work with.
Andy
« Last Edit: May 01, 2011, 03:38:28 PM by Andrew Borgogna »
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Offline John Cralley

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Re: KR Timer with built in governor.
« Reply #1 on: April 27, 2011, 02:12:02 PM »
Hi Andy,

I'm sure all of us are looking forward to your flight report this weekend. In the meantime:

What ESC are you using with the Renecle timer and what does it weigh??

How many static amps are you pulling at 11K rpm?

What is your motor and battery combination?

What prop are you using?

Thanks, John



John Cralley
Scratch Built - Often Re-kitted!!!
AMA 52183
Central Illinois

Offline Andrew Borgogna

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Re: KR Timer with built in governor.
« Reply #2 on: April 27, 2011, 06:43:36 PM »
Hi John
I listed the plane in the "List your setup" thread with a picture.  Here you go:

The plane is a Brodak 1/2a Pathfinder by Gordon Deleany.  I hope that's how you spell your last name Gordy! ~^
> Arrowind 2210-25 kv=1560 The spec calls our Current capacity 15 A/60 s, I am measuring 11.6 amps on the ground so it should be unloading to      somewhere between 8 and 9 amps.
> APC-E 7x5 Pusher prop.
> 3s 1300 and 1350 Li Po batteries, two of each.
> Castle Creations Thunderbird 38amp  ESC (non governing).
> Will Hubin FM-9 timer (Delay 15 seconds, fight time 4:35, and power set to 80%) Now the KR timer with similar settings> .008 x 45' (eyelet to eyelet) lines.
> All up weight is 15 ounces including battery.
> 1/4 ounce of tip weight.

Andy
« Last Edit: May 01, 2011, 03:48:40 PM by Andrew Borgogna »
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Offline Stan Tyler

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Re: KR Timer with built in governor.
« Reply #3 on: April 27, 2011, 10:18:20 PM »
Andy,

Looking forward to see how the new timer works. I'll have the twin out for it's maiden electric flight on Saturday.

Stan
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Offline Andrew Borgogna

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Re: KR Timer with built in governor. Updated with test results
« Reply #4 on: April 30, 2011, 06:48:45 PM »
Well today we went to the flying field and I put three flights on the Pathfinder with the new KR timer.  My impressions backed up with lap time measurements made during the course of the flight indicate the governor mode in the timer did the job.  The plane maintained a steady lap time during the duration of the flight, line tention was maintained and all in all I was quite satisfied with the results.  I am including a couple of pictures that Larry took during the second flight.
Andy
Andrew B. Borgogna

Online Dennis Adamisin

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Re: KR Timer with built in governor. Updated with test results
« Reply #5 on: April 30, 2011, 07:40:19 PM »
GREAT report - thanks for sharing the reuslts so quickly.  Do you have any idea what it did to your battery usage?  My GUESS is that it would use more BUT, if you can depend on a constant RPM start to finish I would also guess you could tolerate a slightly slower RPM start of flight - knowing that it would not slow down at the end - and thus shave some battery usage back off.   (make sense?)

CONGRATS Keith Renecle for an innovative product!
Denny Adamisin
Fort Wayne, IN

As I've grown older, I've learned that pleasing everyone is impossible, but pissing everyone off is a piece of cake!

Offline Keith Renecle

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Re: KR Timer with built in governor. Updated with test results
« Reply #6 on: April 30, 2011, 11:40:47 PM »
Hi Andy and Dennis, thanks for the kind words. Andy, your feedback with your Pathfinder project is great. I still need to play around a lot more with 1/2A because I would love to see plenty of kids flying on fields again like many years ago with the Cox stuff. One of the neat things in my software is shutting down the motor when you hit the deck. This not only saves the esc/motor, but it's a safety feature that I think is important.

My projects that are in the pipeline are: 1/2A, .15 size and my new .50 size competition stunter. Who says life is boring??

Keith R
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Offline Andrew Borgogna

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Re: KR Timer with built in governor. Updated with test results
« Reply #7 on: May 01, 2011, 03:34:17 PM »
OK I have some initial battery numbers.  I had three flights yesterday, the Santa Ana winds were kicking up and prevented me from getting all five flights in.  I use one type of battery yesterday, its the Hobby People 1300mah Li Pol.

My batteries are labled 1-5, I didn't use 1, 2.  Battery 3 was used for some additional testing for Stan Tyler's new plane and still showed a 9mah improvement, but the real change was noticed on battery 4, it normally averages 1007mah but yesterday it used 918.  Battery 5 is brand new, it used 895.  I was so sure I did something wrong charging it that later as a sanity check I put it back on the charge but it only took an additional 23 mah's which took it up to 923.  This tells me I have plenty of room to add any additional power I might want. 

Tomorrow Larry and I are going flying in the morning and I plan to use all five batteries, this will give me additional data points to track.  So far, so good. :D
Andrew B. Borgogna

Offline Mike Anderson

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Re: KR Timer with built in governor. Updated with test results
« Reply #8 on: May 02, 2011, 02:50:31 PM »
I finally got a chance to get my KR timer flown - I put it on a Twister w/ a Pulso 2826/920, 12-6 prop, 4s3000 battery and a Hobbyking SuperSimple 45 (which costs about $12).  The old setup was a Phoenix 45 and a Hubin FM timer.  I only had two batteries with me - one had a piece of tape marked 2130 mah (the last charge value), the other said 2050.

Well, I accidentally sent it off on the first flight set way too low (7500 RPM) and was getting lap times of 5.66 seconds and was underpowered to do a real stunt flight, but tried to simulate doing enough maneuvers in the correct spots - it ran for the same 5:30 that the old setup was set for.  This battery recharged at 1750 mah.

I increased to 8100 RPM and flew the second flight at 5.1 sec. laps and got a whole pattern in.  It recharged at 2140 mah.  I would rate these numbers as essentially the same as the Castle/Hubin timer.

The old numbers were done with a 12-6e(pusher) and the new setup was a 12-6e tractor.  I have found that the pusher draws a slight amount more than the tractor for equal lap times.

The KR regulated RPM just fine, though I find the initial startup a bit disconcerting - It goes to full RPM and then it 'backs off' to the setpoint RPM, which happens about the time you are breaking ground on a takeoff run.  Even though I knew about this behavior, my immediate reaction was that "Uh-oh - what is going sour" feeling and kind of lost concentration on the takeoff.  I'll get used to it, I'm sure.


Mike@   AMA 10086
Central Iowa

Offline Andrew Borgogna

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Re: KR Timer with built in governor. Updated with test results
« Reply #9 on: May 02, 2011, 03:17:06 PM »
Hi Mike
I too noticed that the motor goes to full throttle and then comes back down to the preset RPM, I just wait for the motor to settle in and then signal for launch.  I got five flights in this morning, two full patterns and three just doing laps for data.  The devil winds came up on the second flight but I wanted to get some additional data  points on power usage.  I will post the new numbers soon.
Andy :)
Andrew B. Borgogna

Offline Keith Renecle

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Re: KR Timer with built in governor. Updated with test results
« Reply #10 on: May 03, 2011, 09:29:12 AM »
Hi Andy & MIke,

What you may find with the rpm going too high and then settling on take-off, is that you are running the rpm with too much headroom. Try to program it to max rpm on the ground and see how much faster it goes than your set rpm. The governor will work best nearer the max setting less the rpm needed for some headroom to allow for the dropping battery voltage. My E-Max 2820 motor runs up to about 10200 rpm flat out on the 4-cell lipo, and I run it here at 9800 rpm on the 11 x 5.5 APC E-prop. At the end of the flight it still runs faster before shutting down, so it's running in a good torque band and the governor is solid. So check this out and let us know. Thanks.

Keith R
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Offline Andrew Borgogna

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Re: KR Timer with built in governor. Updated with test results
« Reply #11 on: May 04, 2011, 01:42:07 PM »
Hi Keith
Are you saying run the motor and set it to max RPM and then back it down some small amount?  I am a little confused about what you want us to try.  I have no problem with the motor spooling up and then settling down to the flight RPM.  On my setup it only last a couple of seconds, I use that time to wiggle the controls and make sure I am ready to fly.  I really don't see this as a problem.  You can send me an email with details about what you want me to try.  I will be happy to do the testing for you.  I am going over to your site to order a couple more units that's how happy I am.
Andy
Andrew B. Borgogna

Offline Mike Anderson

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Re: KR Timer with built in governor. Updated with test results
« Reply #12 on: May 04, 2011, 10:37:24 PM »
I didn't mean to imply that the normal mode of running was a problem or that I didn't understand it.  I know that the timer runs up and THEN the governor mode kicks in ( I presume that some computing is being done to make sure that there is enough headroom to fly and govern).  I do notice that if the RPM is set higher than the governor can maintain, it will run at full speed for a few seconds and then shut down.  For instance - if the governor is set to run my setup at 8000 RPM on four cells and I were to try to run it on a 3 cell battery it would try to run up and probably be unable to reach a high enough RPM - so it would shut down.  I was only commenting on my own brief panic when, just as the plane is taking off, there is an apparent sag in RPM when in reality, it is just backing off to the pre-set RPM.  This was my first two flights with the setup and as stated, I'm sure that it will not be a problem when I've had a few more flights.  It was not a problem on these flights, merely a distraction that will go away.

I will take this opportunity to echo the comments of Andy regarding the great pleasure of dealing with Keith and Will Hubin over the past few years and months on various developments they have brought to the hobby.  Their enthusiasm and willingness to share their insights is truly part of the pleasure of the hobby.  Thanks, guys.
Mike@   AMA 10086
Central Iowa

Offline Keith Renecle

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Re: KR Timer with built in governor. Updated with test results
« Reply #13 on: May 05, 2011, 12:22:45 AM »
Hi Guys,

I know that it's no real problem, but what I am trying to establish is just how close your setting is to the maximum rpm. For example, if you're running at 9000 and the max is 11000 then you have too much headroom and the motor's torque is below optimum. My governor program will not be as solid as it would be with a higher rpm. In startup mode, I need to run the motor up briefly before the governor mode kicks in, so I set it to run up to the pulse width of the last stored rpm in program mode. Now, if the rpm is a little on the low side, the governor will try to bring it up to speed quickly and it overshoots a lot more that it would for a setting that is closer to its maximum setting.

If you try the motor without the prop in program mode, you will see what I'm talking about. The motor will run at the programmed rpm with no load on the shaft, but the pulse width to the esc will be right down low at maybe 1.2 ms. Now grab the shaft and let it go. Th rpm will zoom up and then come back down again. Sort of like "rubber-banding". If you you now slowly add pressure on the shaft (use a cloth) the governor will work a lot better. In practice when you're flying the system, the pulse width will be closer to the top end and the motor will be developing a good torque. I have tried a tighter control as per the PID math system, but it slows things down a bit more. After many flight tests, the present system just feels better.

The reason for it shutting down if you program it full blast, is because the low rpm detection trigger point is now very close to maximum and because there is no headroom for the governor to work, it soon drops low enough to shut down the motor. The low rpm shut down works well if the prop is jammed and also if your battery pack starts running low. This is something that I always look for ways to improve. As I said before, I'm about 95% happy with the way my system works, so I keep trying to improve it. I saw a quote from Einstein once that said "Try to make everything as simple as you can, but don't make it simpler" Maybe there's some sense in that!

Keith R
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Offline Andrew Borgogna

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Re: KR Timer with built in governor. Updated with test results
« Reply #14 on: May 05, 2011, 07:42:34 PM »
OK guys, I understand what you two are saying.  My max RPM is around 12K and I am running at 11.2K so I am not seeing the situation that is being discussed.  I will run a test and verify my max RPM and set the  governed RPM between 500 and 1K below the max.  My guess is I am very close to what Keith wants but I will make sure.  I just need some time to go flying.  I really enjoy this exercise, I guess because this is what I did during my career. 
Take Care Guys
Andy :)
P. S. I love being retired!
Andrew B. Borgogna


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