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Author Topic: Interesting Issue on E-Flite Power Motors  (Read 1889 times)

Offline Tim Stagg

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Interesting Issue on E-Flite Power Motors
« on: January 05, 2011, 11:52:21 AM »
I have discovered an interesting issue with my use on the e-flite power 32 motors.

I have two 32 running identical setups....speed control, timer, prop, setup data on both controller and timer, yet I am getting about 1000RPM difference in the output of my newest 32.

I have switched all components around to try and isolate the issue and have found that the only thing that it could be is the motor.

This being said, I have contacted Horizon to ask them to comment and or replace the possibly defective motor, It has been three days and I have not heard anything as of yet.

Question is.....is the second motor defective......or is the first motor just exceptional. Maybe it was a Friday at 5:00 and the person winding one of motors forgot the winding count.....or did not care  ;D

Tim
 
Tim Stagg

Offline Dennis Adamisin

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Re: Interesting Issue on E-Flite Power Motors
« Reply #1 on: January 05, 2011, 10:28:03 PM »
Sounds like two different kv's question is WHICH is correct, could be the "slow" motor is correct and the "fast" motor is the outlying outrunner?

Go to "Set RPM" mode and the differences will vanish...
Denny Adamisin
Fort Wayne, IN

As I've grown older, I've learned that pleasing everyone is impossible, but pissing everyone off is a piece of cake!

Offline tom hampshire

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Re: Interesting Issue on E-Flite Power Motors
« Reply #2 on: January 06, 2011, 06:58:26 AM »
Hi Tim - Might there be a difference in internal (bearing/shaft) friction?  I don't have an Eflite 32, but would be very interested in your comments about bearing life.  Are the motors mounted rear, front, or with a separate bearing saddle on the free end?  Tom Hampshire

Offline Tim Stagg

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Re: Interesting Issue on E-Flite Power Motors
« Reply #3 on: January 06, 2011, 07:02:01 AM »
Dennis,

I was using the set RPM mode but when I switched to the hubin FM9 it was suggested that gov high mode was what I wanted with the Ice Lite 50. Maybe I will give it a try.
Tim Stagg

Offline Tim Stagg

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Re: Interesting Issue on E-Flite Power Motors
« Reply #4 on: January 06, 2011, 07:20:04 AM »
Tom,

So far I have had good luck with bearing wear. The 32 in my tsunami is rear mounted, no bearing support at all and it did fine all last season and as far as I can tell, it is still doing fine, no real play in the bearings or funny noises  #^

The newest 32 in my T33 which has all of 10 short 1.5 minute flights on it is front mounted to give that system a try. In the future I plan on mounting all motors in this fashion as long as the design permits.
unless i start buying all plettenburgs <= <=
Tim Stagg

Offline Dean Pappas

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Re: Interesting Issue on E-Flite Power Motors
« Reply #5 on: January 06, 2011, 08:01:34 AM »
Hello Tim,
If the question does not resolve with this last test you said you'd try ... let me suggest going back to first principles.
Take the ESC out of governor mode and back to fixed-throttle mode.
Run the motors up with an RC TX and verify or disprove the Kv difference, or a QC issue that makes the motors different. Even a small prop will do for this test.
Then it will be safe to go back to the governor and compare.

There is supposed to be a new revision of the 32 which has been optimised for the new E-Pylon.
My buddies in NEPRO (Northeast Pylon Racing Org) are not happy with the too heavily wing loaded ships being proposed.
Dean
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Offline Tim Stagg

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Re: Interesting Issue on E-Flite Power Motors
« Reply #6 on: January 06, 2011, 09:21:44 AM »
Thanks Dean,

That is an easy one to try, I will get back to you with what I find out.

Tim
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Offline Mark Scarborough

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Re: Interesting Issue on E-Flite Power Motors
« Reply #7 on: January 06, 2011, 01:44:30 PM »
Dean,
as one who is involved with the EF-1 program, they are a bit overloaded compared to other pylon racers, but they fly great! My main point of contention is that the wont hold knife edge in the corners, and they are to slow,, but they are VERY cool looking planes
the Eflight motor that is targeted and approved is the 1250 KV .25 motor, not the 32,, just to prevent confusion
For years the rat race had me going around in circles, Now I do it for fun!
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Offline Dennis Toth

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Re: Interesting Issue on E-Flite Power Motors
« Reply #8 on: January 06, 2011, 02:09:31 PM »
Tim,
Did you check the amp load between the two motors on the same prop and ESC setup? Test one size prop then change to a larger one and check the amps again. If they maintain the same relative delta in rpm should be the windings are different, if it is significantly different it would seem like a mechanical problem.

Best,          DennisT

Offline Dean Pappas

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Re: Interesting Issue on E-Flite Power Motors
« Reply #9 on: January 06, 2011, 05:43:21 PM »
Hi Mark,
Glad to hear that folks are happy, but you gotta' talk to the NEPRO guys!
Keep me informed, would you?
Dean
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Offline Dennis Adamisin

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Re: Interesting Issue on E-Flite Power Motors
« Reply #10 on: January 06, 2011, 05:44:17 PM »
HobbyCity is also selling a little test device for determining the kv of motors.

http://www.hobbycity.com/hobbycity/store/uh_viewItem.asp?idProduct=10335

Trouble is once you KNOW the kv it might explain some things but you cannot actually DO anything to change the motor.   HB~>  HB~>  HB~>

I think the E-Flite motors are made well, however I also recently learned of a PREMIUM racing motor maker who showed a 1000 RPM difference among 8 samples of the same top of the world-class motor - so kv happens...!
Denny Adamisin
Fort Wayne, IN

As I've grown older, I've learned that pleasing everyone is impossible, but pissing everyone off is a piece of cake!

Offline Tim Stagg

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Re: Interesting Issue on E-Flite Power Motors
« Reply #11 on: January 06, 2011, 06:24:04 PM »
One answer to all my problems is to just fun 5 cells, which is what Dean and Bob and several others have told me I should really being doing anyway with a 770 KV motor on the APC 13 - 4.5. I tried a 5 cell on the one in question and it had more than enough RPMs, I was just trying to figure why it would not perform on the batteries I was using when the other 32 did.

This season batteries will be five cell for sure, just not ready to buy next seasons batteries HB~>
Tim Stagg

Offline Tim Wescott

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Re: Interesting Issue on E-Flite Power Motors
« Reply #12 on: January 06, 2011, 07:33:21 PM »
I think the E-Flite motors are made well, however I also recently learned of a PREMIUM racing motor maker who showed a 1000 RPM difference among 8 samples of the same top of the world-class motor - so kv happens...!
If that was 1000 RPM variation around a nominal 10000, then the variation is only +/- 5%.  That's not too bad, and I wouldn't be surprised if it was just variations in the strength of the magnets (stronger magnets = lower kv).
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Offline Archie Adamisin

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Re: Interesting Issue on E-Flite Power Motors
« Reply #13 on: January 06, 2011, 08:28:08 PM »
The E-flight motor they are selling for EF-1 is the Power 25 1250Kv.  The Power 32 is being sold with the new Sundowner 25 ARF.

Tim-- That is a very interesting problem.  Running (2) of the same motors in set rpm mode should yield the same result with the same batteries.  We have run a Rim-Fire 35-36-1200, Rim-Fire 35-30-1250, & Turnigy 28-36-1000 on using the same ESC settings with the same results in the same airframe on the same prop.  The variance was motor temperature as the larger motor ran cooler, but that is the expected result.  Performance was very similar @ the handle.  The in-flight data did show a difference as obviously the larger motor maintained rpm better or with less effort.

Check your motor connections for bad solder joints and possibly check for termination issues in the can.  The wires could be shorting on the can if the heat shrink has pulled away.  The E-Flight motors are nicely built.  +/- 5% to 10% on Kv from motor to motor can be expected.  That shouldn't however effect the set rpm mode result.        

Archie Adamisin
Muncie, Indiana
Archie Adamisin
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Offline Tim Wescott

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Re: Interesting Issue on E-Flite Power Motors
« Reply #14 on: January 06, 2011, 09:32:36 PM »
Check your motor connections for bad solder joints and possibly check for termination issues in the can.  The wires could be shorting on the can if the heat shrink has pulled away.  The E-Flight motors are nicely built.  +/- 5% to 10% on Kv from motor to motor can be expected.  That shouldn't however effect the set rpm mode result.        
Or he's right at the ceiling of his RPM range for the voltage he's got.  I suppose the thing to do there is check various motors at 100% throttle, to see how fast they go with that particular battery/prop combo.
AMA 64232

The problem with electric is that once you get the smoke generator and sound system installed, the plane is too heavy.

Offline Tim Stagg

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Re: Interesting Issue on E-Flite Power Motors
« Reply #15 on: January 07, 2011, 08:02:59 AM »
Archie, Tim,

I am not trying the set RPM mode yet, I have been running on Gov High mode. I will try the set RPM mode, on the FM9 Timer, do you set the same RPM on the box or does the set RPM on the Castle over ride the programming box??

Tim,

I am pretty close to the RPM limit with the 4S I am currently running, so if 5-10% variance is normal then that could be part of the problem, I cant program in any more cause I just cant get to it with the 4S pack. When I ran the 5S I was easily getting more RPM than I needed so I would need to reduce the RPM's......unless I was using set RPM mode I guess.

Thanks for all of the input, my problem right now if the lack of day light to try any of these fixes. The florescent lights in my shop and tachs don't mix  HB~>
Tim Stagg

Offline Tim Wescott

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Re: Interesting Issue on E-Flite Power Motors
« Reply #16 on: January 07, 2011, 11:18:10 AM »
Thanks for all of the input, my problem right now if the lack of day light to try any of these fixes. The florescent lights in my shop and tachs don't mix  HB~>
If you're desperate you can prop a flashlight up to shine through the prop, turn the lights off, and get a tach reading.

Optical tachs count how often the lights go dim, and compute an RPM.  Florescent lights go out at twice the line current, so the tach gets confused.  Give it a steady light source and its fine.
AMA 64232

The problem with electric is that once you get the smoke generator and sound system installed, the plane is too heavy.

Offline Mark Scarborough

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Re: Interesting Issue on E-Flite Power Motors
« Reply #17 on: January 07, 2011, 11:54:02 AM »
Hmm let me think,, propeller spinning at 10000 rpm,, tach in close proximity,, flashlight balanced precariously close to said propeller,, and hands close to propeller,, all in the dark,, yeah, not such a good idea me thinks,,
For years the rat race had me going around in circles, Now I do it for fun!
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Offline Tim Stagg

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Re: Interesting Issue on E-Flite Power Motors
« Reply #18 on: January 07, 2011, 12:27:43 PM »
Mark,

You forgot to add in a few beers into the equation. Come on it is Friday evening #^
Tim Stagg


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