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Author Topic: Had a battery problem today.  (Read 724 times)

Offline Andrew Borgogna

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Had a battery problem today.
« on: September 22, 2012, 05:21:13 PM »
While on the second flight of the day with the 1/2a Pathfinder the motor quit just as I was finishing the overhead eight.  Some fast backpeddling saved the plane but left me a little unnerved.  When I checked the battery on the tester everything looks good, all the cells are nominal and the total pack voltage was over 11v and the remaining capacity was in the mid thirties.  I know the KR timer monitors pack voltage via the motor feedback path, and when it drops below a set level it will shut down the motor.  I am guessing one of the cells in the pack was dropping down under load.  I flew the plane twice more on different packs an no problem.  Needless to say I will be discarding the suspect pack.  The only warning I got was the plane did seem a little light on the lines in the overhead and the hourglass before it, but I didn't give it much thought.  I sure will next time.   y1

Keith if you are out there what is the threshold voltage for a three cell battery at which your timer shuts down the motor?
Andy
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Offline Keith Renecle

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Re: Had a battery problem today.
« Reply #1 on: September 23, 2012, 05:59:12 AM »
I am out here Andy! My system only monitors rpm and as it drops below a set threshold (approx 1000 rpm) it shuts down the motor. The esc's all monitor the pack voltage and usually have a few settings like high, mid, and low. Some give an actual voltage. It's actually quite hard to get a really good trigger point because it depends on many factors like the prop load, C rating of the batteries, where in the throttle range you are using it etc. The 1/2A models could maybe use a lower trigger point. My shut down feature is biased towards prop strikes and prangs more than the low battery trigger. If I can find a good compromise between the two, I'll definitely add the feature.

Keith R
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Offline Douglas Ames

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Re: Had a battery problem today.
« Reply #2 on: September 23, 2012, 07:00:40 AM »
Not intending to hijack the thread but,

When you have one cell going bad in a pack does the ESC attempt to draw more current from the remaining cells due to your programing, possibly causing a meltdown? I realize voltage would drop.
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Offline Andrew Borgogna

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Re: Had a battery problem today.
« Reply #3 on: September 23, 2012, 10:47:39 AM »
OK Keith that makes sense.  When it did shut down the motor just stopped, just like a prop strike and like I said I noticed lighteness in the lines on hourglass and in the overhead eight.  Then as I was finishing the last loop of the overhead the motor just stopped.  This battery is one of the very first I ever purchased and it was at least a couple of years old.  But for the most part lately it sat in my fridge between contests.  I used it a lot, then almost not at all.  All I know is I am not using the suspect battery again, EVER!
Andy
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Offline Keith Renecle

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Re: Had a battery problem today.
« Reply #4 on: September 23, 2012, 10:44:12 PM »
Not intending to hijack the thread but,

When you have one cell going bad in a pack does the ESC attempt to draw more current from the remaining cells due to your programing, possibly causing a meltdown? I realize voltage would drop.
Hi Douglas, what happens when these batteries get old and bad is that the internal resistance goes up and then the voltage drops as the current goes up like when you load it harder. A few years ago I bought some Flight Power Lite lipos (the green colored ones) and they were not light in weight, but in C-rating. They did not work for many flights with the CL pattern that hammers batteries like 3-D helicopters. I found them very useful though for testing the trigger point on my shut-down program.

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Offline Andrew Borgogna

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Re: Had a battery problem today.
« Reply #5 on: September 23, 2012, 11:58:28 PM »
I would like  to know if keeping these batteries in the fridge is helping or hurting the batteries over the long haul.  I have heard we should keep the them cold but I have never heard an explanation as to why.  I am starting to wonder if this is just a hold over from the days of NiCad and Alkaline batteries.  I sure wish we had a LiPoly battery expert that could way in on these kinds of issues.  Keith what you described is basically what happend to me.  I am guessing the internal resistance of the cells rose over time and then at the end of the flight when the most demanding maneuvers are done the current draw when up and the voltage drop internal to the battery went up and power to the motor went down.  I sure wish there was a way to test for this besides doing the pattern.  I am going to give some thought to developing a test bench for testing the batteries under full load and monitor current and voltage.
Andy
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Offline William DeMauro

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Re: Had a battery problem today.
« Reply #6 on: September 24, 2012, 05:02:09 AM »
Andrew,
   There is ton of info on RCGroups.com on lipo battery care Read up on the research by a guy called EVERYDAYFLYER he is all over RCGroups and is considered the top expert on lipos.To give you a summery of his work and what has been working for me. Lipos should never ever be stored fully charged even 1 day can hurt them. Most chargers have a storage mode that takes the batteries to the proper level.. 50-60% is considered fine. If the lipo isn't going to be used for a few weeks or you cant fly in the winter then it good to put it in the refrigerator. I put mine in a doubled freezer bag squeezing as much air out as possible. NEVER FREEZE THEM!!!. Some people will argue that its OK to store them in the fridge fully charged for a few days. I kind of disagree with that as they still need a 24 hour warm up period before you use them. If they are in storage mode and in the fridge they also need 24 hour warm up period before you charge them. I have been using this program since last year and haven't lost one battery yet. I have budget batteries with over 50 cycles on them and they still are as strong as new. Of course your milage may vary. All the batteries that I did not have on this program have failed.
  On another note, I know that the next thing that will be asked is."How come it takes so long for my charger to discharge the batteries?". Well most budget chargers do not have a very high discharge rate. I did the whole budget charger thing so I know. I highly recommend a good charger like the I-charger 306B or the powerlab 6 or 8. YES they are expensive!! but you will make it up in saved batteries many times over. If you want to use a lower priced charger then get yourself a charger that is a minimum of 200 watts output. Most of those have a decent discharge rate even if a bit slow.
William
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Offline Andrew Borgogna

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Re: Had a battery problem today.
« Reply #7 on: September 24, 2012, 09:50:46 AM »
Thanks William, I will look at the sites you recommend.  But I already see some problems I have.  One, I do not wait 24 hours to charge after removing from fridge.  Generally I wait until the pack feels to be at room temp.  Also I have been known to leave a pack fully charged for a day or two. 

I agree with everything you said about the discharge feature on my charger.  I have started using a motor to discharge the battery, it gets the pack down to 50% in a couple of minutes.  I do keep the batteries in bags and I try to get as much of the air out as I can.  I am sure some of the things I am doing are affecting the life span of my batteries.  I have now had a three of my first batteries fail so I think I need to do a little reading.
Thanks Again
Andy
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Offline William DeMauro

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Re: Had a battery problem today.
« Reply #8 on: September 24, 2012, 11:14:38 AM »
Andrew,
If you are using a Castle controller for your discharge setup remember that you can custom set the cutoff voltage and use a hard cutoff. If not you should watch it carefully as to not to take it down more than necessary. This will allow you to bring them up quickly. If your speed controllers allow you should set them for the lowest possible cutoff voltage and a SOFT CUTOFF for flying. This is supposed to keep the motor from completely shutting down suddenly if you should have a failing battery.I'm not 100% sure how well this will work for you as your timer only gives you 1000 rpm drop before shutoff. We do use different setups, but some of the basics should remain the same. There is NO reason whatsoever to use a hard cutoff for control line flying regardless of what setup you are using!!!!! That is strictly an RC setting and can cause a CL plane to crash because I can guarantee you that if a hard cutoff it kicks in it will be at the wrong time and you will stand a good chance losing your plane. With a soft cutoff you will see and feel the voltage sag and have time to level your plane off.
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