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Author Topic: E-Legacy pics available?  (Read 1393 times)

Offline Mike Scholtes

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E-Legacy pics available?
« on: September 04, 2010, 09:16:30 PM »
Bob Branch mentions in his SV11 series that Rick Sawicki has an E-Legacy with Axi 2826-12 power. I have just received a Legacy ARF and have a 2826-12. Can we encourage Rick to post pix of the power system installation?
I was planning to put the PA61 into the Legacy but...there may be a better answer.

Offline RickS

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Re: E-Legacy pics available?
« Reply #1 on: September 06, 2010, 12:09:13 AM »
Hi Mike,

Yes, I would be glad to help. 

I found the Legacy to be the easiest conversion  (gas plans to electric actual ) that I have done.  This conversion was helped by the use of  incorporating certain structure changes and mounting systems which were previously used in the 5 other electric full bodies planes (and 4 profiles) that I have built and flown over the past 7 years.

I have always found, and I'm sure others will agree, that the simplest system is usually the best.  Applying to both assembly as well as maintenance.  I just took some pix of the "inside" of the Legacy and will try to describe the various techniques that I use.

The first two pictures are there just to show the "color scheme" that Bob Branch alluded to in his posting on the SV..when he asked "guess which colors Ricks Legacy was?"  Yes, it is in a yellow and black sunburst, the same scheme I have been using on most of my stunters (other than the semi-scale ones)  since 1957.  In fact the other full  size plane picture is the Legacy next to a plane  (original I-beamer called the "trike). I built back in 1964 while in college.  Other that an obvious tail size difference...has that much changed in the last 46 years? The conversion of the Trike to electric power  early last year was previously described in an earlier posting in "all amped up".

I will continue in the next posting with a description of the "inside" of the Legacy.

Rick Sawicki
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Offline RickS

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Re: E-Legacy pics available?
« Reply #2 on: September 06, 2010, 12:42:39 AM »
Hi Mike,

Back again with a description and pictures of the power end of the Legacy.

Pictures are arranged as we start from a more distant position and get closer.

I will try to explain some of the major items i am using and hopefully you will be able to match the verbal description with the actual  shown in some of the pictures.

Firewall mount is one I have been using for 7 years and is a standard 1/8 plywood former that the motor is mounted on and had motor mount material vertical on the  back sides against the body (but notglued to the body, just the firewall).   The body sides  (which are lined with 1/16 plywood doublers) are drilled for 4/40 bolts and the motor mount is tapped likewise.   The firewall front is up against 2 vertical small formers that are glued to the body...thus setting the thrust line at zero and also  keeping the motor assy from going forward.  The side 4/40 mounts just keep the whole assy in the plane as well as allow easy motor removal.  As you can see the plane is utilizing the AXI 2826/12, a motor I have been using and recommending for the past 6 years.

If you notice, the motor is set forward  of the firewall with  the use of nylon standoffs (from ACO) This will allow a very easy incorporation of a motor change of a "longer" motor if desired.  I also have firewalls ready to install that have the "slightly  larger equivalent"  Scorpion motor..as well as one with an Aerowind (recommended by a close friend, Dennis Adamsin).  These will be tested in the nest future, but right now i am extremely happy with the performance of the AXI...( The electric Legacy placed 2nd in advanced  PAMPA at the Michigan stunt championships a few weeks ago with only 7 flights on it.)

The battery is on a ply-light former that rests at a angle..with the front being held under the firewall...and the rear is 4/40 bolted to a plywood support glues to the wing.. This system allows a 5 inch movement of the battery for c/g changes.  In addition measurement marks are on the plywood support so i will know exactly where to put the battery.  The battery is velcroed to the support plate as well as having velcro bands around it for safety.

To be continued in the next posting...

Rick Sawicki





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Offline RickS

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Re: E-Legacy pics available?
« Reply #3 on: September 06, 2010, 01:26:45 AM »
Hello again.

To complete the mounting of the major power train componests we still have the timer and speed control to mount.

There is a small horizontal plywood plate that is screwed  vertically down into (4/40 tapped once again) to the motor mounts which are behind the firewall.  On this plate i have velcroed both the speed control unit..PX 45.. where it is it gets plenty of air from the  cowling air intake directly in front of it.  In addition the Will Hubin FM-9  ( I highly recommend this timer, it is fantastic and very easy to use) is also mounted to this plate thus giving very quick and easy access to it when a change is desired using the program box.   The On/off button is mounted to the side of the body near the plate and that again is an easy to access location.

Hopefully the above description and pictures will show just how easy it is to put electric power into a Legacy...or any other type of  full bodied plane can all use parts or all of the above mentioned and described system.

As I mentioned at the very  beginning, the system has been developed over many years and one of the main objectives was to keep it simple, with a quick installation and also allow easy change of components for testing.  I hope that after you review it and understand it, that you will agree that I have achieved my objective.

Other specs of the plane you might be interested in...Batteries used are Rhino 4 cell 3700..prop is APC 12/6E pusher.  Plane flown on 63 foot lines at 5.2 seconds/lap at a governed rpm of 8574.  Total plane ready to fly weight 60 1/4 oz.

 I hope all this helps, and please keep us advised of your progress.

best,
Rick Sawicki

PS... after reviewing some of the earlier pictures i felt the "firewall with motor mounts behind it" was not clearly shown due to the component plate blocking the view.  Attached below are some close ups of this item. It is on my  George Aldrich AG-1 cropduster (classic model) built a few years ago.  Only difference it that now i am using a thicker motor mount and tapping them 4/40, instead of the lock nuts shown in the pictures.  In addition the small vertical formers in front of the firwall (used to set zero thrust) clearly come out in these pictures.  Hope this helps.

One additional mention..the battery being set on an inclined plate. besides allowing a tremendous range of battery placement for c/g change...allows a lot of air to go over it for cooling.
 
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Offline Mike Scholtes

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Re: E-Legacy pics available?
« Reply #4 on: September 06, 2010, 10:37:15 AM »
Thanks Rick!

I say if a paint scheme has worked for 53 years, stick with it!

Very nice and instructive photos of the installation. Mine is an ARF, which I do not actually have possession of yet (still with my local Brodak rep) so I will have to see what needs to be done. I also have an unbuilt kit Legacy and may decide to build the fuselage from that one as an electric from the get-go rather than trying to modify the IC-ready ARF fuselage.

Once I start work on this I will document the progress so I can post it here for all to enjoy or laugh at, as appropriate.

Thanks again for your efforts.

Offline Rudy Taube

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Re: E-Legacy pics available?
« Reply #5 on: September 06, 2010, 04:46:20 PM »
Hi Mike,

It's no secret that I am a big fan of ARs  (ARFs/ARCs). With that said your idea of building just the fuse from your kit is a good one. When I started my Vector E conversion I wanted to cut out the MM, make the front lighter, top hatch, etc. It looked to me like it would be messy and more trouble than it was worth. So building a new front end from scratch looked like it would be easier. I'm glad I did it, the work load may be a push but the results are a little more E friendly. It gave me a full top hatch + the original bottom hatch and it is a little lighter with better cooling. 

I cut the fuse right in front of the canopy, see photos below. Then made some patterns off of the original and made a few mods to make the very front a little wider for more room and better cooling. I hate wasting time doing any building, but it was easier to do than I thought it would be and I think it was easier than doing all the mods with the original AR front end. It allowed me to use the rest of the fuse that was well built, perfectly aligned, had the canopy, and had the wing cutout that made the wing fitting assembly easy. I used the under wing parts, etc. from the original. At the fuse splice I used 1/8" ply and Epoxy-Lite, it is stronger than the original.

We can all hope that the designers of future ARs will follow Brad's excellent lead with his E friendly T-Rex. With a top hatch added it would have been perfect! (Maybe I should forward this note to John? ;-) Brad's firewall motor mounting method and plenty of room up front makes for an easy E conversion.

My guess is that as the world, and later followed by the conservative US, quickly converts to ECL we will see more ARs become E friendly. This will make it easier for everyone. I am sure it is obvious to the most casual observer that having ARs that are more E friendly will help accelerate the movement to ECL. This will likely make it easier for some retreads to add ECL to their ERC model flying too. It will be great when we have ARs with top hatches, E MM (like ERC planes have), wing cutouts for battery location, and/or take-apart two piece RC type wings that will give us the whole fuselage for our E stuff, battery platforms, etc. all built in. .... We can only hope.  8)

PS: Are you going to make it to the GSC next month? I hope so, we would all like to see you there.  :)

Regards,  H^^
« Last Edit: September 06, 2010, 11:42:43 PM by Rudy Taube »
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Offline Mike Scholtes

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Re: E-Legacy pics available?
« Reply #6 on: September 06, 2010, 11:37:54 PM »
Hi Rudy:

Yes, I am pretty sure it will be a better and stronger and better cooled result to build for E-power rather than convert the IC-ready fuselage. Of course, I am already AT that stage with my China Clipper, which I built as E-power from the outset. All I have to do is build the wing, which is almost a no-brainer since no changes are needed. I got the ARF Legacy intending to put the PA61 into it, so we will see once I have it in my hands.

I really, really hope to make Golden State this year. May have to bring the family to make it work.  Would like to catch up with the larger community and see who's doing what.

Offline Rudy Taube

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Re: E-Legacy pics available?
« Reply #7 on: September 07, 2010, 12:05:28 AM »
Mike,

The PA engines sure are beautiful and powerful. And on a pipe they seem to be very quiet. ...... BUT (there is always a BUT isn't there? ;-), if I was you I would sell that beautiful engine while there is still a good market for "wet" engines!  LL~ ........ Just joking, I think the PA engines are great. ..... BUT, as a sidebar, the owner of a large LHS here in the LA area told me he used to sell many wet engines every week, now he only sells one or two a month, BUT he sells a lot of E stuff. .....BUT, your milage may vary?

A Plentenberg 25-14 would be very happy in your new Legacy ARF. BUT so would your PA61 on a pipe.  y1

I hope to see you in Clovis. It is a really nice town, maybe Gary and Roger could give you some ideas for entertaining the family while your flying. Of course I'm sure that Howard could find good paying jobs for them at the contest!  ;)

Here are the photos I forgot to post:



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Offline Rudy Taube

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Re: E-Legacy pics available?
« Reply #8 on: September 07, 2010, 12:09:52 AM »
Mike,

Another photo. It seems I did not reduce them enough to send more than one at a time. This one shows the original fuse before I cut it in half along with my scratch built front end that will be merged with the old aft end.

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Offline Mike Scholtes

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Re: E-Legacy pics available?
« Reply #9 on: September 08, 2010, 03:46:37 PM »
Hi Rudy:

Am I right in thinking (Monty Python set-up line) that your surgically enhanced fuse has both a top and bottom hatch? Assuming "yes" do you anticipate any torsional issues given the lack of a solid box-like structure (or at least a C-tube) at the motor end? In other words, will it flex under load and due to angular acceleration (possibly wrong term) in maneuvers?

Nice work and looks like plenty of venting for cooling.

After work today I will post some photos of the Clipper front end so you can see where my project is headed.

Offline Rudy Taube

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Re: E-Legacy pics available?
« Reply #10 on: September 09, 2010, 12:19:59 AM »
Hi Mike,

I think they would say "..... you would be right". ;-)

In the 1st photo it shows three pieces the thin one is the top hatch cover, and the other is the bottom hatch cover. Only the battery goes in from the top. Everything else is attached to the bottom of the battery shelf and has their own air flow and are accessed from the bottom hatch.

The front end is very stiff. I used 1/16" ply doublers from the firewall to the back of the wing area. I could have used 1/32", but I like it strong and it was worth the extra weight to me. What makes everything very stiff is the battery platform in the center of the fuse. This is made up of a 1/8" ply (with lightning holes) and 1/8" hard balsa sandwich, with triangle stock on the bottom sides. The MM also has triangle stock stiffeners all around the backside. My Extra is getting a CF sandwich layup for many of it's parts, we will see if this helps? ...... I will always take strength and extra power over lightness, my all time favorite FS plane is built this way, and it flew just fine.

If you look close you can see that there is a thin air directing bulkhead just behind the firewall. This is there to direct the hot air from the motor area out the side exhaust holes before it can heat up the battery, which has it's own fresh air supply. ..... I think I worry too much about air flow. Here at the beach it is never a problem, but in LV and AZ it does get warm sometimes. The three planes I am assembling (ARCs are not built are they? ;-) now all will use fans so I'm not too worried about these planes. Time will tell. :-) 
Rudy
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