Hi All,
Thanks for the prod Dennis.
I take a slightly different tack than many others: first, I like to have more voltage headroom so that the governor has the "poop" not to mention the pop to immediately stamp out the transient RPM losses we see when maneuvering. This means that I like to prop for between 70 and 75% of Kv times the battery voltage. As an example, that means a 900 Kv motor on a 4S pack turning in the low 9,000s. On 67 or 68 feet that means a 6" pitch prop. On closer to 60 feet it means maybe a 5.
Obviously everything scales with battery cell count so that either Kv or pitch go down proportionally with more cells. I don't like running at 85 or 90% of the Volts*Kv product because, even though the low voltage overhead setup is more efficient, it will not have the drive exiting corners of what I described above.
My rules of thumb have been
1) choose the running RPM based only on the Kv and cell count. (0.7 ~ 0.75 times Kv times Vbattery)
2)Once that RPM is known, and the line length is chosen, the pitch is dictated to you by two. (unfortunately the number on the prop is not the one you really need!)
3)Once a prop with that pitch is chosen (some lie high, others lie on the low side) use as much diameter as possible, or add blades, until the airplane pulls well everywhere.
4)How much draw and how much battery? Planes on 60 feet of line need 0.63 Watt-hours per ounce of ready to fly weight just to fly the schedule. Planes on closer to 70 feet of line need 0.7 Watt-hours per ounce. Example: a 53 ounce plane on 67 feet needs 53*0.7 watt-hours of battery or 37 watt-hours. Assuming a 4S battery of 14.4V I divide 37 by 14.4 to get 2.6 amp-hours of battery capacity used.
5) use no more than 75% of the battery (others say 80, but i think it leads to premature battery capacity loss) so that 2.6 A-H of consumption demands a 3.4 A-H battery. (Okay, I'd go for 3.3 too, but most good 3.8 or 4 A-H packs weigh the same as 3.3s, so why not have the extra capacity and baby the cells at the same time.
6) In general, low RPM is more efficient, but high RPM/low pitch has somewhat better resistance to wind-up in runway wind. This last point is certainly to be argued, but I think the sweetspot is around a 4.5" pitch for lines around 60 feet and around 5.5 for lines out at 70 feet. Prop snarl starts when the multiplied product of diameter and RPM is greater than 130,000 and gets un-electric when above 140,000.
I apologise if I got long-winded again!
take care,
Dean P.