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Author Topic: Converting a Brodak Profile to Electric  (Read 626 times)

Offline Steve Manganelli

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Converting a Brodak Profile to Electric
« on: November 16, 2025, 12:01:19 AM »
Greetings Amped up Flyers-

Background : My control line "restart" was with a Brodak Warbird profile acquired in an estate sale. I just flattened out the nose with my disc sander and grafted on a homemade fiberglass motor mount; mounting screws accessed from between the engine bearers. Although it flew great (until I crashed it) it had fundamental problems : 1) the motor (Neumotors 1905) is heavier than the designed for Fox 35 and 2) my chosen 4S2700 Lipo packs are longer than the space for the gas tank in the model. To balance it properly, the battery pack needs to extend past the wing L.E. by an inch which along with all the guts hanging out looked lousy.

Since I have a brand new Brodak Warbird profile kit and in need of a new airplane, I thought I would do something about it to neatly accommodate the guts and adhere to the usual R/C convention battery mount using velcro longitudinal shear pad and velcro wrap around strap. I have (2) other R/C models that use the same set of batteries so this is the best way to make good use of them.

So far, my Sea Hurricane Semi-Scale Stunt model (profile) has the wing framed up which is required in order to interface the modified fuselage nose to it. I am now designing the fuselage structural modifications, central of which is a battery mount plate starting at the high point of the wing and extends forward to pick up the firewall. The 1/2 inch balsa formerly above this plate will be deleted and a "lost foam" fiberglass battery hatch fabricated. Haven't completely decided how to treat the under side of the plate as it is mostly just fairing. Maybe stringers, maybe more lost foam? Trying to keep it light. The 1/16th ply fuselage doublers are being replaced with 1/32 ply to save some weight. Here are a couple pics of the modified plans with the motor and battery shown in their final positions. I will bring you along as I implement the modifications so others may try it as well. 

Cheers,

Steve Manganelli

CL means never losing your plane in flight : look in the direction the lines and there it is!

Online Ken Culbertson

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Re: Converting a Brodak Profile to Electric
« Reply #1 on: November 16, 2025, 08:10:54 AM »
Greetings Amped up Flyers-
Welcome to the Dark Side!  I gathered from your post that you were soliciting ideas.  Hope you get many because "Where do I put all of this junk" on a profile is something we have all faced.  The simplest is to just keep the nose flat like an IC and put the electronics neatly on it and letting it hang in the wind. Probably the best approach.

I take a more cosmetic approach and do what you are proposing except vertical.  I have built some where everything was enclosed like a built up but I no longer do because of heat dissipation.  Everything is exposed but not "sticking out".  Here are a couple of shots of one that has been flying for 4 years now with zero electric issues.  It has flown on 4 and 5s LIPO batteries and currently uses a 6s Li-Ion.  I make use of internal tunnels to cool the timer and route wires.

Good luck, there are a lot of ways to skin this cat.  One thing you might consider is having some square or trapezoid shaped Li-Ion battery packs made.  Running the cells vertical you can fit a 3,4,5,or 6s battery in the same nose.  Search this one, I think Howard Rush has some examples.

Ken
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Offline Tim Wescott

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Re: Converting a Brodak Profile to Electric
« Reply #2 on: November 16, 2025, 02:49:27 PM »
Ken, do you fly clockwise, or do you put the battery on the outside, held in place only by the straps?

I put the battery on so that it's getting pressed into its pocket -- then the strap could fail completely and the battery will stay in place.
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The problem with electric is that once you get the smoke generator and sound system installed, the plane is too heavy.

Online Ken Culbertson

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Re: Converting a Brodak Profile to Electric
« Reply #3 on: November 16, 2025, 03:19:46 PM »
Ken, do you fly clockwise, or do you put the battery on the outside, held in place only by the straps?

I put the battery on so that it's getting pressed into its pocket -- then the strap could fail completely and the battery will stay in place.
Tim I use a different strap now but they still go on the outside.  It is the same style but double the strength.  It locks so tight I sometimes have to use pliers to loosen it.  Never had one even think about coming loose.  Weight is weight and if having the battery on the outside lets me carry even a tiny bit less tip weight, I am happy.

Ken
« Last Edit: November 16, 2025, 03:41:06 PM by Ken Culbertson »
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Offline John Rist

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Re: Converting a Brodak Profile to Electric
« Reply #4 on: November 16, 2025, 11:42:08 PM »
I lost an outside mounted battery once.  The airplane came straight  down.  Took a new profile body to get it back in the air.  Battery is now on the inside.   Tip weight didn't change.  PS battery is researched.
John Rist
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Online Ken Culbertson

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Re: Converting a Brodak Profile to Electric
« Reply #5 on: November 17, 2025, 08:06:08 AM »
I lost an outside mounted battery once.  The airplane came straight  down.  Took a new profile body to get it back in the air.  Battery is now on the inside.   Tip weight didn't change.  PS battery is researched.
If I were to build another replica of this design I would flip the position of everything and put the battery on the inside simply because the difference in performance is close to non existent and safety is increased.  The straps I use are designed to restrain a pulling force and when tightened, the battery is not going anywhere.  I have only seen batteries ejected twice.  In both cases they were ejected in hard corners.  Inside/outside doesn't matter much if the force is up/down.  Still, your way is better if you have an option.

Ken
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If it is not broke you are not trying hard enough.
USAF 1968-1974 TAC

Offline Steve Manganelli

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Re: Converting a Brodak Profile to Electric
« Reply #6 on: November 17, 2025, 06:37:25 PM »
Ken-

Yours is very pretty! I'm dead set on using batteries I already have and use on other models. That's why the orientation and mounting position are more or less defined for me. Shouldn't be an issue for centrifugal ejection, however beware vertical ejection! Did that on an R/C model, found the wreck but never the battery! CL model should get tail heavy but still controllable(?). The closer the battery pack is to the CG, the less the cornering inertia (maybe?). One lesson here is velcro is not forever! Degradation is slow : change it out periodically before something bad happens!

Thanks for the Encouragement,

Steve Manganelli
CL means never losing your plane in flight : look in the direction the lines and there it is!

Offline John Rist

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Re: Converting a Brodak Profile to Electric
« Reply #7 on: November 17, 2025, 10:52:59 PM »
Have you looked at the Brodak Conversion kits?
John Rist
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Online Ken Culbertson

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Re: Converting a Brodak Profile to Electric
« Reply #8 on: November 17, 2025, 11:43:59 PM »

 CL model should get tail heavy but still controllable(?). The closer the battery pack is to the CG, the less the cornering inertia (maybe?). One lesson here is velcro is not forever! Degradation is slow : change it out periodically before something bad happens!

On the ejections I have experienced I was able to get the plane down.  I can't explain how. lucky I guess.  We sometimes forget that there is centrifugal force along several planes in a corner as well as inertia.  I change my straps periodically.  On built up fuselages I always use an inboard side hatch.  I will never use a top hatch unless it has a locking bar.

Ken

Ken
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If it is not broke you are not trying hard enough.
USAF 1968-1974 TAC

Offline Steve Manganelli

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Re: Converting a Brodak Profile to Electric
« Reply #9 on: November 18, 2025, 01:17:02 AM »
Ken-

I'm a little worried now! The R/Cs that use the same batteries have 1 velcro strap around the middle of the pack. In fact the one that failed and ejected the battery was in a roll maneuver with failing velcro (roll not possible in CL). Has anyone put a G-meter in a Stunter to measure the forces in various maneuvers? This will do it if no one else has done it :https://www.sparkfun.com/sparkfun-openlog-artemis.html An outside square would be bad, but that's not in the beginner pattern!

Cheers,

Steve Manganelli
CL means never losing your plane in flight : look in the direction the lines and there it is!

Online Ken Culbertson

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Re: Converting a Brodak Profile to Electric
« Reply #10 on: November 18, 2025, 08:07:52 AM »
Ken-

I'm a little worried now! The R/Cs that use the same batteries have 1 velcro strap around the middle of the pack. In fact the one that failed and ejected the battery was in a roll maneuver with failing velcro (roll not possible in CL). Has anyone put a G-meter in a Stunter to measure the forces in various maneuvers? This will do it if no one else has done it :https://www.sparkfun.com/sparkfun-openlog-artemis.html An outside square would be bad, but that's not in the beginner pattern!

Cheers,

Steve Manganelli
I have read that a sharp corner generates about 10g.  That may be way off but there are folks on here that might now.  If you study the builds that are presented here you are not going to end up with a problem plane.

Ken
AMA 15382
If it is not broke you are not trying hard enough.
USAF 1968-1974 TAC


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