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Author Topic: Converting 1/2A to Electric.  (Read 1559 times)

Offline Jeffrey Olijar

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Converting 1/2A to Electric.
« on: March 09, 2008, 02:09:39 PM »
I am building a 1/2A student and would like to modify it for electric.  The wingspan is 24" and the plane is pretty light.  I know very little about electronics but I can't take model airplane fuel with me when I go on deployment so I am forced to learn.  I would like to use 35' lines and be able to have enough power to do the complete stunt pattern.  Ive done some reading around on the forum but alot of it doesn't make sense to me.


why cant I just have a motor and a battery with an on/off switch? 
what size motor/battery do I need?
what else do I need?

oh and for those wondering thats the first coat of paint before sanding. 
If it ain't broke, fix it till it is.

Alan Hahn

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Re: Converting 1/2A to Electric.
« Reply #1 on: March 09, 2008, 04:07:31 PM »
Jeffrey,
Looks cool.

Here's why you cant just have an on/off switch. With Lithium Polymer (LiPo) batteries, you would run these batteries down and two things could happen:
1) Plane keeps flying, draining the batteries past their "point-of-no-return". These batteries are relatively expensive and this sort of use would severely shorten their lives.
2) Plane lands because thrust isn't enough to keep it flying, but prop keeps moving. With your 1/2A, the prop would probably stop when it touches down. In this case a stalled motor can really begin pulling current, maybe past the ability of the battery to supply it. This also kills your battery fast.

You could use NiMH batteries since they are more forgiving than LiPo's but they are a lot heavier for the amount of power they hold compared to LiPo's. Even then reason #2 would still hold and you may pull too much current and hurt the motor or ESC.

Finally if you still are wanting to do it your way, you are probably talking about a brushed motor running at full battery power, not a modern brushless setup with a electronic speed control (ESC) and an electric timer which sets flight duration and throttle. The brushless setup probably offers the lightest version of hardware for your 1/2A setup.

In my opinion, I would use:
1) LiPo Battery (~3s500mAHr (for motor with kV~1500 or 2s730 mAHr capacity for motor with kV~2000).
2) Lipo Battery charger+DC power supply for charger (most Lipo Chargers can work off a 12V Car battery, but do not have a wall plug, so if you want to use wall power, you need to have a DC power supply. Some Lipo charges do have this built in (mine don't).
3) Simple 10A ESC. I like the Castle Creations 9A Thunderbird brushless ESC
4) A 23mm diameter brushless outrunner motor, with kV's in the 1200 to 2000 range
5) 7" diameter prop---make it flexy so that it bends, not your motor shaft when you land the plane.

I'll let others chime in here---I think if you look at my 1/2A thread, you can see some of the less expensive options that others are looking at.

Offline Jeffrey Olijar

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Re: Converting 1/2A to Electric.
« Reply #2 on: March 10, 2008, 11:23:17 AM »
I also need one of those timer controllers, right?
where do I find them?


How does this setup look? 
Axi Brushless Outrunner 2212/20 Electric Motor - 57 grams - $54.90
http://www3.towerhobbies.com/cgi-bin/wti0001p?&I=LXPRB9&P=0

7.4 volt - 800mAh 8C Li-Poly Pack - 43 grams - $12.00
http://www.commonsenserc.com/product_info.php?cPath=37_35&products_id=58

ElectriFly Silver Series 12 amp Brushless Electronic Speed Control - 14 grams - $34.99
http://www3.towerhobbies.com/cgi-bin/wti0001p?&I=LXKSY3&P=7

AXI Model Motors Radial Motor Mount set - ? - $12.90
http://www3.towerhobbies.com/cgi-bin/wti0001p?&I=LXPPZ9&P=M

Will Huban's Timer - 11 grams  - $16

Cellpro 4S Charger, 12V Power Supply Combo - $89.95
http://www.fmadirect.com/Detail.htm?item=2272&section=45

125 grams / 4.4 oz
$220.74 + Shipping




« Last Edit: March 14, 2008, 10:41:50 AM by Jeffrey Olijar »
If it ain't broke, fix it till it is.

Alan Hahn

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Re: Converting 1/2A to Electric.
« Reply #3 on: March 10, 2008, 12:22:26 PM »
Jeffery,
I think you have the right idea. Just a couple of points.
I did a quick tally of the weights of your components and got the following:
Motor-46g
battery-70g
ESC -8 g

for a total o 124 g or 4.4 oz. Compare this to 2.1 oz for a Cox Blackwidow 049 with prop (but no fuel in the tank). So you are carrying around about 2oz more than you would if you had the glow engine.

Also make sure that battery fits sizewize. I am guessing you could mount it on the top of the wing, next to the fuse (probably would't need an outboard weight on the wing).

I would recommend one of the APC Electric props over the Master Airscrew. I would also recommend getting a few sizes as you can use that to help adjust the power output of the motor.

Some other things you will need:

Bulkhead Motor mount.

Some bullet connectors (3 sets) between the 3 motor wires and the 3 ESC wires (the 3 sets will come in one bag). Anything in the 2mm size level will work fine.

Male&Female connector pair for connection between the battery and the ESC (two wires). I use the Ultra Dean, even though they are probably overkill for this size. However I use those for all my Lipo/ESC connections, so don't need adapters for the charger. Also need compatible male connector to put on the charger. I can't tell if the charger you selected comes with a connector already. If it does, then you could standardize on it for the battery&ESC connector (instead of the Ultra Deans).

You still need something to power your charger. Tower suggests
http://www3.towerhobbies.com/cgi-bin/wti0001p?&I=LXL356&P=V ,
but it isn't particularly cheap. Some people buy one of the car jumper setups (this is a battery with a built in charger) which you could use to jump start your car too!) from Walmart or an AutoSupply store. I think they go for about $50.

I was hoping some of the other guys might chime in here with their solutions. You might want to scan through the topics to pick up any other 1/2a (or 1/2E!) threads.

Alan Hahn

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Re: Converting 1/2A to Electric.
« Reply #4 on: March 10, 2008, 12:27:10 PM »
oops,
Almost forgot. Here is a link to two popular timers, the JMP-2 and ZTRON 3. Either one works great. I tend to prefer the JMP-2, but it isn't clear if it will be around for much longer. Also Will Hubin is making a timer. Here is a link to a thread on this forum.
http://stunthanger.com/smf/index.php?topic=7677.0

Alan Hahn

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Re: Converting 1/2A to Electric.
« Reply #5 on: March 10, 2008, 12:42:23 PM »
Jeffery,
Did you see this thread on the forum?

http://stunthanger.com/smf/index.php?topic=5477.0

Offline Jeffrey Olijar

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Re: Converting 1/2A to Electric.
« Reply #6 on: March 10, 2008, 03:10:07 PM »
I was thinking about mounting the battery under the wing and cutting back the motor mount on the plane another .75" or so as the plane will be nose heavy as it is. 

I was under the impression that I would be able to use a car battery to charge the airplane up. like with my r/c car that I have.  (I am trying to keep the number of things down that I have to bring with me to the desert this December as I only get 20"x20" of space plus carry-ons )  as for apc props I don't like them as I have cut my hand badly using them.  I normally use only grish tornado props but they are getting harder to come by now that grish has passed away and props are no longer being produced.   With the above setup how much flight time do you think I would be able to get?  I would like to shoot for 4 to 6 minutes.   
If it ain't broke, fix it till it is.

Kim Doherty

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Re: Converting 1/2A to Electric.
« Reply #7 on: March 10, 2008, 03:39:29 PM »
Jeffrey,

For a small setup like this there is no reason to not use the battery of the vehicle you are riding in. The draw is very small. There would be no problem in running two chargers at the same time if you wanted to. You would not want to do this with larger batteries unless you were renting the car :-)

Kim.

Alan Hahn

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Re: Converting 1/2A to Electric.
« Reply #8 on: March 10, 2008, 10:46:16 PM »
Jeffery,
Remember about the APC props and electric-- you aren't flipping them, and you aren't adjusting the mixture  #^. I think they really are superior to most other props for electric. But if you want a different prop, that's ok.

You might be able to get 5 or 6 minutes a flight per battery. I'm getting 2 minutes on 1/3 of my 2s730MAHr battery. You have 3 cells, so already 50% more stored energy than I have. A larger slower turning prop is also probably more efficient than my smaller prop. I would feel comfortable at 4 minutes with my setup (and I think I can back-off a little on my initial throttle. So I am guessing that you will be ok at 6 minutes, although that is a lot of spinning around on a 1/2A!

I agree with Kim that a 12V battery will probably be fine for these small batteries. You aren't really having to put much energy back in, even if they are pretty depleted. I would put the lipo battery on top of the wing---less chance it will get damaged on the top. Also check out FMA for batteries. They are pretty reasonable in cost on their 750mAHr cells---but they are different in shape and maybe weight than the EVO, so make sure they would fit.

[edited to make clear it is the lipo to put on the wing, not the 12V lead battery!!]
« Last Edit: March 11, 2008, 10:30:47 AM by Alan Hahn »

Offline bfrog

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Re: Converting 1/2A to Electric.
« Reply #9 on: March 10, 2008, 10:51:05 PM »
Jeffery,

Nothing wrong with the car battery. It will be plenty. It sounds like you plan on flying somewhere with the plane etc. As of the first of this year TSA has new rules about carrying spare batteries on airplanes (carry on or in luggage). Unfortunately they are not very clear and the general thought right now is that you run the risk of having anything suspect confiscated. If its a Lipo and its not in a computer or DVD player (some recognized electronic device) the chances are it will be taken away. The  AMA recommends shipping lipos and not carrying them on the airplane.

Just a word of warning.
Bob Frogner

Offline Jeffrey Olijar

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Re: Converting 1/2A to Electric.
« Reply #10 on: March 11, 2008, 07:10:12 AM »
not when you fly military  :D
If it ain't broke, fix it till it is.

Offline Jeffrey Olijar

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Re: Converting 1/2A to Electric.
« Reply #11 on: March 14, 2008, 07:16:58 AM »
Ok another few questions. 
1.) What does a balencer do?
2.) Do I need one?  If yes then what would you recomend?
3.) What would you recomend for a lipo charger?

keep in mind I am doing this on a budget.  as the wife gets mad if I spend too much on my hobby.   mw~
If it ain't broke, fix it till it is.

Alan Hahn

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Re: Converting 1/2A to Electric.
« Reply #12 on: March 14, 2008, 08:44:58 AM »
The reason for a balancer is to adjust each cell in a multi cell pack (where the cells are in series) so that it has the same voltage (and basically the same amount of stored energy) as the others in the pack. Otherwise when you would charge though the power out connector, the higher cells would be overcharged (bad!), and the lower cells possibly undercharged. When you run the battery, the lower cells might get dangerously close to being past its "point of no return---also bad). Lipo batteries are much more sensitive to being under- and over-charged than the old Nicads and NiMH batteries, the main reason "balancing" has become mainstream.

What I originally did, since my charger didn't have the balance built in, was to buy a "Blinky" balance (and adapter connector) from AstroFlight 
http://www.astroflight.com/store/store-type-tem.html?item=products:af-106&sid=0001AdfOCPV6EQgQ8c2X2M9

You need the adapter ($5 more or so) for the particular Lipo manufacturer in order to plug in. Here is what I bought.
http://www.astroflight.com/store/store-type-tem.html?item=products:af-549&sid=0001AdfOCPV6EQgQ8c6g6B8

What you do is to plug in the balance connector that comes on most Lipo's (but not all) these days. The Blinky led lights start to flash, if they flash randomly, then all cells are basically at the same voltage. If one light stays on, then that cell is higher voltage than the other cells. The light being on means that cell is being discharged to lower its voltage (basically to drain the cell) to the level of the other cells. And it goes on until you get the random pattern of flashes again. The drain is small, so it can take some time to get things in balance. Now this also works when you are charging the pack through the main power connector.

The other option (other than not having one at all) is to buy a charger that balances the pack while charging. I have a second charger, the FMA CellPro 4s (charges up to 4s packs). That one works by charging the pack directly though the balancing connector. That way it can selectively charge the lower voltage cell more than the higher voltage. Again you probably need an adapter--unless you have FMA lipos. The adapters aren't that expensive. An advantage of these type chargers is that since each cell is being individually charged, that some manufacturers allow you to charge faster than 1C because there is no danger of any one cell being overcharged --especially at a high rate which is probably extra bad! n1

Finally I mention that my small 2s Thunnderpower Pro Lites don't have the balancing connector. My guess is that they are older packs. I prefer a balancing connector, but I went for the lightest pack. I don't know if Thunderpower eventually plans to add the balancing connector. Anyway because of that, they (TP)  say to never charge these packs at a rate higher than 1C---so my 730mAHr cells should never be charged faster than .73 Amps--so it would take a little over an hour to charge an low pack to full charge (note I didn't say "empty" pack---that could destroy the pack).

Offline Mike Anderson

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Re: Converting 1/2A to Electric.
« Reply #13 on: March 14, 2008, 08:53:23 AM »
Ok another few questions. 
1.) What does a balencer do?
2.) Do I need one?  If yes then what would you recomend?
3.) What would you recomend for a lipo charger?

keep in mind I am doing this on a budget.  as the wife gets mad if I spend too much on my hobby.   mw~

(I see that Alan answered while I was typing up my reply -- I'll post it anyway
 even though it echoes most of what he said)

My one concern, regarding your list of proposed components is your battery.
I tried to use "15C rated" 900 mah battery packs and frankly, they just didn't
have the guts for an amp draw in the 10 Amp range.  I would suggest that
you go with a larger pack.  I ended up cannibilizing a 4-cell, 1500 mah, 15C
pack to make two 2-cell packs.  I have run these and I'll be able to set my
timer for 3 minutes and get two flights from each pack.  My 900's were
(VERY) cheap and it sounds like the Thunder Power 740's are working for
Alan and others, but they are also down around 7 amps.  If there is any
chance that you will be more than that, then the 1500's will be about one
ounce heavier than the 900's, but they will fly the plane.  I have 3 very
small 900 packs now and no way to use them for anything.  Just a word
of caution.  [In fact, if you want them to play with, I will be happy to
send them to you, free.  Then you can spend you bucks on something
else  S?P  Just pm me your mailing address and I'll have them out this
weekend]

As to your questions, for these small setups, you will be happy with an
FMA Cell-pro 4S charger, which also does the balancing for you.  It is a
little more money than the "cheap-o" chargers, but is a high quality, user
friendly, "plug and play" charger that does what it claims and does it well.
It is also capable of charging more and bigger cells, if you should expand
your horizons in the future.  There are many other good chargers, of
course.  I'm recommending what I use and also what many others have
recommended.  Since you have a "space" challenge, also, it is very
small and takes up very little room.

(A balancer keeps all your cells charged to the same voltage level -
  basically it keeps them all working at about the same level.  You need
  SOME type of balancing function, if you are using LiPo's.  That is one
  reason why I like the FMA charger)

Mike A
Mike@   AMA 10086
Central Iowa

Kim Doherty

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Re: Converting 1/2A to Electric.
« Reply #14 on: March 14, 2008, 09:36:44 AM »
Jeffrey,

A cell balancer evens out the voltage of a multiple cell battery pack so that each cell has exactly the same voltage when fully charged. (VERY IMPORTANT!!) It does this by applying resistance to the cells that are "ahead" of the others until they catch up. Without the balancer one (or more) of the cells in your pack could have a low/incorrect voltage and thus the total voltage for the pack would be less than what was expected. The charger will then try to increase the voltage to the pack to bring it up to the correct total amount and in doing so it will overcharge the properly performing cells. The opposite scenario can also occur where one of the cells has too much voltage and the charger will cut off charging too early as it will see the correct amount of total voltage. Now if you take that battery and use it, it may discharge too low too early causing a problem for the battery (voltage too low to recharge) or for your plane (stops putting out enough power to complete the flight). LiPo cells do not tolerate overcharging or allowing the cells to get below a minimum voltage.

Yes you must use a balancer for multiple cell (LiPo & A123) batteries for three resons.

1. To achieve the best performance from the battery.
2. To prolong the life of the battery.
3. To help prevent your house or car from burning to the ground.

As to which to purchase that will depend on how many cells you will ever be charging at once and your budget. There are Chargers, Balancers and Integrated Charging Systems. I am going to suggest that you purchase an integrated charging system such as the Thunder Power TP-535, TP-610 or TP-1010C combined with one of the TP balancers. The reason I reccommend this combination is that the charger, balancer and battery are in a closed loop and the charger and balancer can "talk" to each other to provide a greater level of charge information and warnings as well as being the safest method available.

http://thunderpowerrc.com/html/cba-chargers.html

For a balancer I reccommend the Thunder Power TP-205V or the 210V

http://thunderpowerrc.com/html/cba-balancers.html

Personally I use two of the 1010C chargers, an Astro 109 charger, 2 of the 210V balancers and one 205V balancer. Having extra balancers on hand allows you to balance a battery to a state that will permit charging without tying up your charging system. Extra chargers allow you to discharge batteries for pre-use conditioning or to correct a stubborn cell imbalance.

A note on batteries: Good batteries will reward you with better power to weight, longer life and better support. LiPo's are expensive regardless of which type you purchase. Using a top line battery is not an extravagance. You will have fewer problems and more success. I highly reccommend using Thunder Power batteries as they are simply the best batteries available on the market. (And you even get TP balance taps thrown in without asking :-)   )

Whatever setup you use you should familiarize yourself with the product safety sheet and charging instructions for the type of cell you are using.

Hope this helps.

Kim.

 



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