News:


  • May 23, 2024, 12:46:07 PM

Login with username, password and session length

Author Topic: Battery Temperatures flying in the cold  (Read 1037 times)

Offline Tim Stagg

  • 2017
  • Trade Count: (0)
  • Captain
  • *
  • Posts: 454
Battery Temperatures flying in the cold
« on: December 09, 2010, 03:33:46 PM »
Guys, Dean,

I realize this has probably been asked before but.......

How much will my batteries suffer from the cold on a profile airplane if I keep them warm right up till the time I strap them on the plane and fly a 6 minute flight? Will the temperature affect the batteries in this short 6 minutes??

The batteries are out in the cold, getting the full force of the cold, not shielded in any way.  I am thinking temperatures no colder that high 30's low 40's.

After that it is just no fun :)

Tim Stagg

Offline Dennis Toth

  • 2020 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 4240
Re: Battery Temperatures flying in the cold
« Reply #1 on: December 09, 2010, 04:11:05 PM »
Tim,
I flew my Excitation at the King Orange in 40F temperature. All I did was add a wrap the exposed edges of the battery with a thin strip of bubble wrap. I carry my batteries in an Army surplus ammo case that I added separators to hold 6 - 4S1P 3900 batteries.  If you put the ammo case in the sun it will keep the batteries toasty warm and ready to use. If you have real cold temps you can add a hand warmer pack inside the ammo case to add some additional heat.

Best,                DennisT

Offline Tim Stagg

  • 2017
  • Trade Count: (0)
  • Captain
  • *
  • Posts: 454
Re: Battery Temperatures flying in the cold
« Reply #2 on: December 09, 2010, 04:50:50 PM »
Dennis,

My question was more on the lines of what happens to the battery in flight, will the discharge of power work as a heating agent to keep the battery supplying power evenly, or will the cold over power the battery and cause it to loose a large amount of discharge capability.

Thanks for the great idea of the hand warmer as a way of keeping them warm till I am ready for them.

Tim
Tim Stagg

Offline Tim Wescott

  • 2016 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 12822
Re: Battery Temperatures flying in the cold
« Reply #3 on: December 09, 2010, 05:30:36 PM »
Go flying, and check the temperature as soon as you land.  Your question will be answered.

If the battery is cold after a flight, and if you can block the airflow to the battery without interfering with the ESC cooling, do so.  Then check again, to make sure you didn't go overboard.

Remember that warm things feel lots warmer than they really are when your hands are freezing.
AMA 64232

The problem with electric is that once you get the smoke generator and sound system installed, the plane is too heavy.

Offline Rudy Taube

  • Ret Flyboy
  • 2018 Supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 974
Re: Battery Temperatures flying in the cold
« Reply #4 on: December 09, 2010, 06:06:45 PM »
Hi Tim S.,

What Tim W. said. ...... That should give you your ans. I don't think your battery will be so weak, due to the cold, that it won't complete the pattern. (please see below).

You may want to get an inexpensive, light weight, digital temp. gauge from your LHS. They will be in the RC Car dept. They use a simple loop that goes around your battery. It will give you the Min. and Max temp of the battery during the flight.

Our Lithium Polymer batteries are actually Lithium-Ion-Polymer Hybrids. This means that they don't have to run as hot, and are not extremely sensitive to temps., like true "dry" LiPos. They still like to run between 95 and 110 f for max efficiency. Below 50 degrees their power starts to drop off enough to effect our flight near the end if you are using low mAh batteries, or low C rattings.

With this said, you should NOT have any problem. You stated that you are installing them warmed up, as soon as you start up the battery will keep itself above at least 70+ f during the flight.

Surprisingly, our profiles do not really cool as well as a moderately well designed enclosed fuse plane. In our profiles the air takes the easy way AROUND our equipment and not really blasting it in any way without some baffles to direct it and hold it near our equip.  Our batteries on our profiles probably get some warm air from the motor too.

I think the only problem with cold WX flying is not "preheating" the battery, and you have already addressed that issue with a good solution. I think there would be a larger problem if someone does a really good cooling job on their enclosed fuse then fly in cold temps. Then the battery would end up too cold. ... Adjustable Cowl flaps are the ans. there.

To make you feel better, here is a video showing our size plane flying in -5 temps. It is not a profile, but it has a very good cooling system inside (I know because I have a very similar design from this company) and the battery still stayed warm enough to do everything we do and more, and for as long as we fly. :-)
   
    When you go to this site, scroll down below the photos and click on the video with snow!

             http://www.extremeflightrc.com/html/48MXS.html

I hope this helps? Please let us know how your tests work out. Unfortunately, I don't have access to any cold WX to do the tests for you. Where I live if the temp gets below 65 f we do not go outside and I don't think our cars would even start at that low temperature. I'm not sure, I never tried!  n~

Regards,  H^^
« Last Edit: December 10, 2010, 11:03:28 PM by Rudy Taube »
Rudy
AMA 1667

Offline Tim Stagg

  • 2017
  • Trade Count: (0)
  • Captain
  • *
  • Posts: 454
Re: Battery Temperatures flying in the cold
« Reply #5 on: December 09, 2010, 06:45:37 PM »
Thanks Tim and Rudy,

You answered my questions, this Saturday looks promising weather wise, looking forward to getting out and do some testing of the T33.

I will let you know how it goes

Tim
Tim Stagg

Offline William DeMauro

  • 21 supporter
  • Trade Count: (0)
  • Captain
  • *
  • Posts: 796
Re: Battery Temperatures flying in the cold
« Reply #6 on: December 10, 2010, 04:32:39 PM »
Tim,
 I know some of the RC guys make sock like covers for them to keep them warmer in flight in cold weather. I think most batteries generate enough internal heat that as long as you start out warm you will be fine.
AMA 98010

Offline Howard Rush

  • 22 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 7813
Re: Battery Temperatures flying in the cold
« Reply #7 on: December 10, 2010, 04:55:49 PM »
Just what happens to LiPo batteries in the cold?  If their capacity is reduced, I suppose one could reduce their life by discharging them too much, particularly when the energy required per flight increases with air density, too.  Overdischarging might warrent an annunciator (so you won't get caught in an overhead eight) and an early turnoff feature.  Just slowing down a little in the clover may not be a big deal. 
 
The Jive Combat Team
Making combat and stunt great again

Offline Rudy Taube

  • Ret Flyboy
  • 2018 Supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 974
Re: Battery Temperatures flying in the cold
« Reply #8 on: December 11, 2010, 12:15:33 AM »
Hi Tim S.,

Howard has a good point. We do have to compensate for the lower capacity available in cold WX. As I mentioned earlier, If you are using batteries with only a small amount of overhead or with a C rating below 25, then you are at risk when the temps get low.

The good news is that at around 0 C OAT our batteries are still putting out 88% of their capacity. For most of us this will not pose any problem. Even at -10 C OAT we are still at 80% capacity. So we just need to put these #s into our battery size formulas when selecting a battery for cold WX flying.

It sounds like you will be fine flying at or above freezing IF:   (.88 * your battery mAh) * .75 = Your normal total mAh used/fight

Our modern LiPo Hybrid batteries are wonderful complex marvels, and there is a lot going on in there that is beyond our discussion here. Fortunately for us the information here is all we really need to know about flying them in cold WX.

RE: Howards other point on density altitude, I don't think the difference will impact us too much, but it would not hurt to put in another 1 or 2% reduction to cover this. I think Paul once mentioned that he used more mAh in cooler (dense) air. With our CL non turbocharged wet engines we lose about 25% power at a density alt. of 7,500. This is another advantage of ECL, we don't lose this power.  ;)

I'm glad Howard brought these points up. I hope this info helps all the other brave Cold WX ECL flyers out there! We all look forward to seeing photos of ECL planes in the snow, now that will be cool!  8)

The good news is, if we select a battery with adequate overhead in the 1st place we should have no problems in any kind of WX.
« Last Edit: December 11, 2010, 12:48:31 AM by Rudy Taube »
Rudy
AMA 1667

Offline John Cralley

  • Trade Count: (0)
  • Admiral
  • ******
  • Posts: 1235
Re: Battery Temperatures flying in the cold
« Reply #9 on: December 11, 2010, 07:43:56 AM »
Maybe a workable alternative to selecting a battery of the proper size to compensate for the cold temperature is to simply dial your timer back to a shorter time limit. Setting the timer to say 5 minutes (or an appropriate time) instead of 6 minutes (or your usual interval) and using your regular batteries should give the safe overhead needed. I know, maybe you cannot fly the entire pattern in a shortened time but, if you are not in a competition and just want to practice, does it matter all that much??

Cheaper and easier to reset the timer than to buy a bunch of new "cold weather" batteries.  ;D
John Cralley
Scratch Built - Often Re-kitted!!!
AMA 52183
Central Illinois

Offline Rudy Taube

  • Ret Flyboy
  • 2018 Supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 974
Re: Battery Temperatures flying in the cold
« Reply #10 on: December 11, 2010, 11:27:35 PM »
Tim S.,

I hope your "cold WX" test flights went well today. ...... If I remember correctly din't they have a T33 fly on snow skis once? I think it was near Buffalo NY?  ;)  We snow deprived folks would enjoy seeing your plane flying with skis. If you do please post your photos here. :)
Rudy
AMA 1667

Offline Tim Stagg

  • 2017
  • Trade Count: (0)
  • Captain
  • *
  • Posts: 454
Re: Battery Temperatures flying in the cold
« Reply #11 on: December 14, 2010, 08:19:10 AM »
Rudy,

No shots with Ski's but I did fly this weekend with mixed results. Keep in mind that I am using Turnigy battery's that I have been using all season. They made out just fine all through the summer and fall but here were my observations:

Temperature: low 40's

3 packs 4S 3600 mAh all at a cozy 70 degrees in a cooler until ready to fly.
Timer set for 1.5 minute test flights, I have some bugs to work out, this plane has a lot of side area to deal with, and trim for
1. First flight lap time of 5.4
2. second flight same pack 5.8
3. Third flight on same pack 6.4

As you can see the pack did suffer quite a bit, but again, this is a well used Turnigy pack so I am really not sure what kind of conclusion you can draw. Old cheap pack.....or yes the cold is a factor.

The results were similar for the other packs as well. I can tell you that these packs have worked well in the warmer weather, but they did have issues last weekend.

I did try a 5S pack and had great power, I may have to switch to a 5S for this plane, much more dragging out in the wind over my tsunami. With the 4S Packs I have my RPM's maxed out on my Hubin timer to get the thing to fly 5.4 laps with the 13-4.5 and I really want to stay with this prop

Tim Stagg

Offline William DeMauro

  • 21 supporter
  • Trade Count: (0)
  • Captain
  • *
  • Posts: 796
Re: Battery Temperatures flying in the cold
« Reply #12 on: December 14, 2010, 05:06:13 PM »
Tim,
 If you still have that power 32 in your Tsunami, that is a 770 Kv motor. That is better suited for the 5s than the 4s especially with the 13x4.5 on it. You were flying at its limits on the 4s. You basically had no headroom. The 5s will give you the headroom you need in all kinds of weather. You will probably be able to use a 5s 3000 so you may not even suffer a weight penalty.
William
AMA 98010

Offline Rudy Taube

  • Ret Flyboy
  • 2018 Supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 974
Re: Battery Temperatures flying in the cold
« Reply #13 on: December 14, 2010, 08:45:11 PM »
Hi Tim,

Thanks for the report. Maybe we will get to see ski photos in Feb., when the snow gets really deep?  n~

I agree that we have to be careful in drawing too many conclusions from your results, because of the many variables.

1. As you said, one issue is that the batteries may be near their "end of life" stage (which in the battery world is universally understood to be when the battery will only recharge to 80% of it's original capacity).

2. The other issue is the one William eluded too: the lack of headroom did not give you anything left over to make up for the cooling of the battery.

3. The fact that they are inexpensive batteries may or may not be a factor. If you put a lot of flights on each of these (>50) then this may be an age issue.

I fly mostly ERC, and at our E field many sport flyers use the batteries you are using. They are so inexpensive that even though they always have a shorter lifespan than our ThunderPower, and Hyperion batteries, they still may end up costing a little less because you can buy 2 or 3 of them  as they wear out. This ratio is changing as our prices are coming down. But even so, I feel much better knowing that my batteries are putting out full power, at the C rating on the label and I can depend on them not failing at the top of the clover, or in ERC3D. ...... The inexpensive batteries still seem to work OK for many of the sport flyers. They don't stress them, and when they fail (some in 10 flights some in >50) it almost never is a problem, in sport ERC they can almost always land safely with full control. Not so in E-CLPA!   ;)

4. With the above said, it looks like the cold had an impact! I agree that using the larger 5S packs is a good solution to make up for the power loss due to cold.

5. I'm glad you mentioned the greater amount of drag that our profile models produce. I notice it with my E-P-40. I hope more people realize that they have to have more battery mAh than with a similar size full fuse. plane.

6. There are a number of ways to solve this puzzle:
    1. Bring your plane and these batteries out here and fly it. It was 76 f yesterday. You can leave any skis at home. This will give us firm scientific data for comparison!  #^
    2. Get some 4,000 mAh batteries (same brand) and fly them to see if it was an "overhead" issue.
    3. Use some new fresh batteries, same brand. Then use some TP/Hy batteries.
    4. You could try an APC 13 x 6.5 prop. This will give you faster lap times, probably heat up your battery (pulling more Watts). If you try this, you may want to plan on a   possible short flight. ?

I like #1 the best.  8)

Thanks again for your experiment and data. It will be interesting to see how others make out in cold WX E-flying this winter. And thank you for bringing us so many beautiful E-CLPA planes. You are an inspiration to us all!  :)

Regards,  H^^   
« Last Edit: December 15, 2010, 01:11:50 AM by Rudy Taube »
Rudy
AMA 1667

Offline Tim Stagg

  • 2017
  • Trade Count: (0)
  • Captain
  • *
  • Posts: 454
Re: Battery Temperatures flying in the cold
« Reply #14 on: December 15, 2010, 07:52:46 AM »
William and Rudy,

Thanks for your comments and I agree with your comments, I am going to move up to 5S for this year. I also plan to try the Hyperion batteries this year.
Tim Stagg

Offline Dean Pappas

  • Moderator
  • Trade Count: (0)
  • Admiral
  • *****
  • Posts: 1195
  • Welcome to the Stunt Hanger.
Re: Battery Temperatures flying in the cold
« Reply #15 on: December 15, 2010, 02:21:32 PM »

I did try a 5S pack and had great power, I may have to switch to a 5S for this plane, much more dragging out in the wind over my tsunami. With the 4S Packs I have my RPM's maxed out on my Hubin timer to get the thing to fly 5.4 laps with the 13-4.5 and I really want to stay with this prop



Hi Tim,
All you have to do is twist another 1/2 inch of pitch into that prop, reduce the RPM to maintain lap time, and you have 10% more voltage overhead.
Are you using too high a percentage of the battery capacity to finish a flight, or are you running out of voltage even though you are only using 60 or 70% of the capacity.
If the latter is the case, then the added pitch fixes all.

Hope that helps,
Dean P.
Dean Pappas

Offline Tim Stagg

  • 2017
  • Trade Count: (0)
  • Captain
  • *
  • Posts: 454
Re: Battery Temperatures flying in the cold
« Reply #16 on: December 15, 2010, 08:12:16 PM »
Dean,


That brings up a good question, who sells a pitch gauge, something I need and do not have.  On your questions, I have been experimenting with the new plane so I have not run a full flight in these conditions. I have just been doing 1.5 minute flights and i can notice a real drop off in the third flight on the same pack. I cant answer your questions accurately because I just don't have all of the data I need.

It is too cold right now anyway....burrrrrrrrr

Tim
Tim Stagg


Advertise Here
Tags:
 


Advertise Here