BTW, the 787 battery issues appear to be caused by a problem in the charging & peak detection and thermal sensors, leading to overcharging - not a unprovoked failure of the packs. I had also heard that they were NiCads - not Lipos - but that seems like an odd choice given their fixation on weight.
Since I design circuits, and write software for deeply embedded microprocessors, and since I occasionally do this for LiPo charging systems, this particular issue is of interest. I've been following what's been said in the media on this, both general and what little has shown up in the electronics industry media. The were LiPos, and it's generally recognized that the problem was with the charging system.
Clearly, someone done messed up. But LiPo batteries have such a huge advantage in aviation that someone was going to try to make them work sooner or later. Boeing is just on the leading edge of this, and the leading edge can cut. (Cynical engineers call it the "bleeding edge" for that reason).
Stay tuned -- if I were a betting man I'd bet that we are soon going to hear that Thales (who designed the charge management system) has a bug in their software that's responsible for the whole thing. Or that they have a problem in their hardware that they can fix with a software modification. If it wasn't Thales, then it could be a breakdown in communications between Yuasa and Thales, meaning that Thales did just what they were told was right, but that the batteries don't like the result. Also possible is that Yuasa got the charge parameters wrong, and then (properly) communicated the wrong thing. Whether it's Thales, Yuasa, Boeing or some other sub-contractor is an open question (and one that may never get answered to our satisfaction -- if the finger-pointing starts in earnest you can bet that the fix is going to take a long, long time to get implemented).
I'm just hoping that LiIons don't end up getting branded as impossibly dangerous. I don't think you're going to find
anything that packs that much energy into that little volume that doesn't have some sort of safety problem (how about using gasoline-powered fuel cells, instead?). No matter what, if you cram that much energy into that much space, in a way that
you can get it out quickly, you're making it so that
nature can get it out quickly, too -- and nature is a bit of a pyromaniac in situations like this.
I have heard that the FAA is working on regulations for packaging of LiIon batteries so they can be shipped by air -- but I can't be sure of the source, so consider it a rumor.
Searching on
FAA lithium battery gets a slew of interesting results, although there's not much recent material there. If you look at the dates, though, you'll see that lithium battery shipping woes didn't start with the 787. I did find this link to an FAA document dated 2008 that pretty much says that you can't carry big LiIon batteries anyway:
http://www.faa.gov/about/office_org/headquarters_offices/ash/ash_programs/hazmat/aircarrier_info/media/airline_passengers_and_batteries.pdf. So the restriction against LiIon batteries isn't at all new in FAA-land.
(Come to think of it, searching on
shipping lithium battery or
shipping lithium battery by air may help).