Thanks for the new pix Bruce!
I like your system - simple and (based on your results) very effective! I am working on a new bird, mostly laying out the cooling details now.
It will be interesting when you run the Pletty in the new set-up, the Pletty has a cooling fan too right? . My Arrowinds all run real cool but I do not know why the Arrowind is inherently cooler than the Pletty. Arrowind uses a contemporary 14 pole design, the Pletty is 10 pole, but not sure that translates into meaningful heat. Back when I ran the 10-pole Brodak "red" motors from the original Super Clown they ran pretty cool as long as there was air coming in. The Pletty's internal bearing probably restricts cooling airflow inside the shell but I thought that was what the fan was for(?)
The Arrowind is one of the largest motors out there in the 30mm dia class (Scorpion also has a 3032); longer motors = more power, and more power = less heat when doing the given amount of work, none of that is too surprising. Do you know the Commutator dia and magnet length on the Pletty? That would let you compare the motor sizes more directly, possibly leading you to a comparable Pletty?
I am also surprised at the 9000 RPM on 68.5' lines. The FC is obviously not very draggy and that's more evidence that the motor does not have to work very hard.