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Author Topic: 11x5.5 PUSHER PROVE-OUT SAMPLES - REPLACEMENTS SHIPPED  (Read 2007 times)

Offline Dennis Adamisin

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11x5.5 PUSHER PROVE-OUT SAMPLES - REPLACEMENTS SHIPPED
« on: October 21, 2010, 03:34:52 PM »
Let met start this off with high praise for my brother Dave and his son Mike.  They have been doing all the measurements and flight tests - THANK YOU.  The results are shown below.

When the prior 11x4.5 prop did not pan out, APC & I had discussed simply making a mirror image LH rotation (pusher) version of the current 11x5.5E  tractor.  The gentleman I spoke with at APC also said that they would do that, but that they have also been redesigning both their old and new electric props somewhat thicker for more stiffness.  Thus the new pusher is made to the new design standard and the 11x5.5 tractor will also be changed to the same new standard - but the new pusher is different than the "old" tractor, like the ones I (and probably you) have been flying.

You might want to re-read the above a couple times!

APC supplied me we a few of the new 11x5.5 pushers 's to evaluate before they throw the switch on the 200 piece launch sample.  All we had to compare to was the OLD 11x5.5 Tractor - which is almost guaranteed to be the same prop you also have been using. I will be getting some of the new 11x5.5 tractors soon and will report on them then.  But for now


First the the tale of the tape.  Here are measurements taken on the 11x5.5 Tractor and the new Pusher:
                
                     PITCH           BLADE THICKNESS    BLADE WIDTH
Station    Tractor   Pusher        Tractor   Pusher        Tractor   Pusher
-------    -------  -------       -------   --------      -------   --------
     2          5.25     5.75           0.102     0.178           0.89     0.928
     3          5.1       5.25           0.105     0.154          1.003    1.003
     4          5.0       4.75           0.109     0.138          1.042    1.048
     5          4.8       4.6             0.11       0.133         1.032     1.039
     6          4.8       4.6            0.103     0.124          0.986     0.997
     7          4.8       4.6            0.093     0.111          0.906     0.917
     8          4.8       4.6            0.086     0.099          0.8        0.827
     9          4.8       4.6            0.076     0.089          0.692     0.706
   10          4.8       4.6             0.064     0.071          0.58      0.587
   11          4.8       4.6             0.053     0.053          0.484    0.465
 

* As you can see the 11x5.5 Pusher pitches out a little lower than the OLD 11x5.5 Tractor.
* The thickness numbers show APC's new design standards.  The the new prop is thicker at the hub and throughout the span of the blade.  This makes it stiffer - and there IS empirical data to suggest that the stiffer blades will lead to lower current draw.
* Blade width and shape is very close to the same, the pusher is just a tick wider.


Next, Dave took some Static Test data, measuring Watts at 9700 rpm:
* 11x5.5 Pusher  Steady State avg 376W  max 380W  (Memo: actual pitch station 5 - 11  4.6)
* 11x5.5 Tractor  Steady State avg 433W  max 439W  (Memo: actual pitch station 5 - 11  4.8)

Did not expect that much difference, the low power draw of the new prop might have something to do with the thickened blade too.

For comparisons sake, here are the numbers on the Prototype 11x4.5 (cut down from a 13x4.5) and the Production 11x4.5 previously distributed
 * 11x4.5 Prototype Pusher    Steady State avg 400  Max 406  (memo: actual pitch station 5 - 11 =  4.5)
 * 11x4.5 Production Pusher   Steady State avg 288  Max 293  (memo: actual pitch station 5 - 11 = 3.75)


Static data is OK I suppose, but there is no substitute for committing aviation.  The test bird is a Brodak Hellcat about 42oz RTF , Arrowind 2820, ICE50 in Set RPM mode, on 61' lines.
* 11x5.5 Pusher    -  9838 rpm avg - 5.5 sec
* 11x5.5 Tractor   -  9834 rpm avg - 5.1 sec

* 11x5.5 Pusher    -  9936 rpm avg - 5.4 sec
* 11x5.5 Tractor   -  9927 rpm avg - 5.0 sec

* 11x5.5 Tractor   -  9605 rpm avg - 5.2 sec

As an aside, Dave had never flown the Hellcat with a Tractor prop before.  He reports that the Pusher prop generated substantially better line tension, even flying .4 sec lap slower.

CONCLUSIONS:
* It appears that the new 11x5.5 Pusher behaves close to the prototype 11x4.5 that was carved from the 13x4.5.  From that standpoint it is a complete success.

* If you are currently flying a 11x5.5 Tractor, you will need to increase your setting by about 500 RPM to achieve the same airspeed with the 11x5.5 pusher.

* Put another way, you will need to be able to turn it at somewhere around 9,700 RPM - 10,200 RPM of course, your setup may vary.  


I asked APC to go forward with this prop, they will be shipping them to me soon, and I in turn will be shipping them as replacements to those who bought 11x4.5P's.  I am also going vacation for 2 weeks.  Therefore, I expect to be able to start shipping the new/replacement props the week of November 8.


« Last Edit: November 20, 2010, 09:04:42 AM by Dennis Adamisin »
Denny Adamisin
Fort Wayne, IN

As I've grown older, I've learned that pleasing everyone is impossible, but pissing everyone off is a piece of cake!

Offline Crist Rigotti

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES
« Reply #1 on: October 21, 2010, 07:36:37 PM »
Dennis,
Thanks for the info.  I'm glad the RPM is going to be a little higher than the standard 11x5.5 prop! 
Enjoy your vacation!
Crist
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Electric - The Future of Old Time Stunt

Offline Dean Pappas

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES
« Reply #2 on: October 21, 2010, 07:43:02 PM »
I'm in for a half dozen!
Dean P.
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Offline Tim Stagg

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES
« Reply #3 on: October 22, 2010, 07:25:49 AM »
Dennis,

I will take 4 to try out.

Thanks

Tim
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Offline Rob Smith

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES
« Reply #4 on: October 22, 2010, 06:27:24 PM »
Sounds good Dennis. Thanks for the detailed report and work that went into making that report.

Rob

Offline Frank Imbriaco

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES
« Reply #5 on: November 08, 2010, 11:05:36 AM »
Hi Dennis:

Impatient me wants to know if you still plan to send them out this week.Hopefully,  a test flight on the new e-ship before the snow arrives. We've got the cold wind already in the N.E.

Thanks

Offline Dennis Adamisin

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES
« Reply #6 on: November 08, 2010, 04:48:54 PM »
OK I am back from vacay and had a big box of PROPS waiting for me.  I have more boxes to be used for shipping them out - Frank, tell the weather man to hold off the n'easters just a big longer..!
Denny Adamisin
Fort Wayne, IN

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Offline Jim Howell

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES
« Reply #7 on: November 10, 2010, 05:27:05 PM »
OK I am back from vacay and had a big box of PROPS waiting for me.  I have more boxes to be used for shipping them out - Frank, tell the weather man to hold off the n'easters just a big longer..!

Dennis, do you have a recommendation for the shipping costs for the replacement props?  I'd like to send that on to you to help defray some of your additional costs for this replacement process.

Thanks for all you do and are doing,
Jim Howell
Huntsville, AL
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Offline Dennis Adamisin

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Re: 11x5.5 PUSHERS - REPLACEMENTS SHIPPED (see post below)
« Reply #8 on: November 20, 2010, 09:14:03 AM »
Alright, I have shipped 149 of the “new/replacement 11x5.5 Pushers.  The following have been shipped (& many have been received by now.  BIG THANKS to all who ponied up & paid postage on the second shipment.

The shipments I have made are shown below.  All I can say is I tried, but my record keeping had gaps.  If you ordered props from the FIRST shipment and your name is NOT on the lists below then please send me a message with your address & number of props to be replaced:

USA Shipments:
Branch, Cralley, DeMauro, Evar, Hampshire, Hook, Howell, Hubin, Hunt, Jacklin, Morris, Paris, Rigotti, Scarborough, Sawicki, Smith, Traxler, Witt, Wong

Overseas Shipments
Allen, Beddows, Boys, Corney, Smith, Leadbetter

Got about 30 more to sell: hope you buy from me, HOWEVER you should be able to order them from APC directly too...
Denny Adamisin
Fort Wayne, IN

As I've grown older, I've learned that pleasing everyone is impossible, but pissing everyone off is a piece of cake!

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES - REPLACEMENTS SHIPPED
« Reply #9 on: January 22, 2011, 08:43:47 AM »
Hi Dennis,

Do you have any more of these 11x5.5 pusher props? I want to get some if you do.

Thanks,
Chris

<EDIT> Dennis still has props available, get 'em while they're hot!!
« Last Edit: January 22, 2011, 05:11:25 PM by Chris Sarnowski »

Offline Dennis Adamisin

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES - REPLACEMENTS SHIPPED
« Reply #10 on: January 23, 2011, 07:28:59 AM »
Just an update:
* I still have a couple dozen each of the 11x5.5P and the 11x4.5P.  Price is $4.75 ea plus $5 USPS Priority shipping to the lower 48...

* I do not have any more 13x4.5P's but they are available from APC.
Denny Adamisin
Fort Wayne, IN

As I've grown older, I've learned that pleasing everyone is impossible, but pissing everyone off is a piece of cake!

Offline Warren Leadbeatter

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES - REPLACEMENTS SHIPPED
« Reply #11 on: January 25, 2011, 02:14:47 AM »
I finally got around to trying a few different props on my Vector.  The Prop I have always been using is the APC 11 x 5.5 tractor.   

I decided to cut down a 12x6 pusher to 11x6 and found I couldn't get my 1000kV motor to go slow enough. ie a 9300 rpm I was doing ~4.8 sec laps and I had loads of line tension all over the place. 

So next I tried the 11x5.5 EP and needed 9900 to get a 5.4sec lap . Had good line tension but used too much power.

So on this model I am back where I started with the 11x5.5 Tractor 9400rpm. But line tension is no where near as good as the pusher.

Next time out I will try the 11x6 EP (ie Cut down 12x6EP) with 66' lines.

Cheers
Warren Leadbeatter
Port Stephens, Australia
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Offline Dean Pappas

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES - REPLACEMENTS SHIPPED
« Reply #12 on: January 25, 2011, 02:30:57 PM »
Hi Warren,
The answer is simpler than all this searching: twist-up the 11" pusher until it flies at the desired lap time at 9400 RPM, just like the tractor.
Yes, the reverse pitch prop will take a little care, when twisting, but it's quite easy with a hot air gun.
If you have a reverse pitch gauge then you are in like Flynt.
If not, fashion a simple triangular shaped guage that fits the tractor at exactly 3/4 span and use it to see how you are doing with the pusher.
Wear oven mitts!
take care,
Dean
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Offline Dennis Adamisin

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES - REPLACEMENTS SHIPPED
« Reply #13 on: January 25, 2011, 03:08:20 PM »
Hi Warren
Wanted to follow-up with you, on your power usage with the various props mentioned; there might be an opportunity there:

* You said you cannot turn slow enough with the 1000 kv & the cut down 12x6; is that because you are getting the "below 70%" warning in Set RPM mode?  The reason I ask is that I am flying a 1000 kv motor at 9000-9100 RPM, well below the recommended range and it sems to work OK.  I AM planning on switching to a lower kv & lower pitch (faster turning) prop though.

* From the opening post in this thread, APC has also changed the 11x5.5 TRACTORs to matched the pushers with the thicker blades and such, thus in
when your current supply of 11x5.5's is used up you might have to bite this same bullet for the tractor.

* You mentioned the extra line pull with the pusher - that is to be expected.  However I think you will also find that you can re-trim the bird just a little, make it track the circle a little better and possibly reduce your RPM with the 11x5.5P and save a little battery.  If you remove some or all of your rudder offest and especiailly if you can slide the leadouts forward a smidgen you can reduce the drag a little, which speeds up the airplane which lets you slow down the motor (from your 9900 RPM) which lets you save a little battery.

* If you can SHORTEN your lines just a foot or two you can really cut your battery drain.  On the 3S Oriental shortening the lines from 63' to 60' cut battery usage by 300mah.  Of course there are limits to what you can do depending on the bird your are flying.

* Of course Dean's suggestion could do the deed for you too! 
Denny Adamisin
Fort Wayne, IN

As I've grown older, I've learned that pleasing everyone is impossible, but pissing everyone off is a piece of cake!

Offline Dean Pappas

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES - REPLACEMENTS SHIPPED
« Reply #14 on: January 26, 2011, 10:24:58 AM »
Hi Guys,
Let's dig some more ...
Warren, when you say that the higher RPM prop used too jmuch power, do you mean:
1) That you had a problem with insufficient voltage near the end of the flight? OR,
2) Do you simply not like high much higher the milli-Amp-hour draw was for a flight? Obviously if you are close to 75 or 80% depleting the battery this is a big deal.

Remember ... and Dennis is THE guy to tell us all about this ... that efficiency falls every time the prop tip velocity rises.
Dean
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Offline Warren Leadbeatter

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Re: 11x5.5 PUSHER PROVE-OUT SAMPLES - REPLACEMENTS SHIPPED
« Reply #15 on: January 26, 2011, 03:29:35 PM »
Hi guys

Thanks for the advice... I will have a bit more of a play today.

Dean, yes I am at the limit of 80% battery capacity. In fact just over 83% I am also looking at increasing the battery to 3000maH but this will add more oz of weight.

Regards
Warren
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Port Stephens, Australia
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