If you're using
real Delrin, it taps nicely. I've even used a "roll tap" in it. This makes the thread tighter, because the plastic deforms and then returns a little due to elasticity. Maybe you've noticed that when you drill plastics, the hole usually ends up undersize? Partly due to heat and expansion, and partly just deflection. Low rpm, high feed rate, peck drilling works best for plastics, as a general rule. Double drilling is best, along with allowing it to cool before using the finish size drill.
Like others suggest, 6061-T6 is going to be more reliable. The Tower .40 has the type of spraybar the OP wants to use. I noticed right off that the factory in Taiwan mounted them into metal! When I make a CL venturi for an engine with the offset "draw-bolt" holding the carb in (replacing the draw-bolt with a spraybar), I always make those from aluminum, but always wonder if I could get away with Delrin. FWIW, I dislike Acetal Acetate, which is generic Delrin. They are NOT the same. Real Delrin machines MUCH better.

Steve