Hey, Gil. How much runtime does your B40 have? Mine started running easily after about 40 minutes on the test stand, so I put it in a Cardinal. a couple of months later, after about 3 flights one day, I had to turn the needle in almost 2 full turns to regain takeoff rpm. Following that, runtime went from 4:45 to 6:00 in one flight, and I didn't have to touch the needle again for almost 5 months!
Apparently, the engine did the final bit of breakin during that 3rd flight that day. But this was following an additional 3 hours of runtime in the air. Perhaps your B40 isn't quite run in yet ? ? ?
Listen to the League City man. Here is the typical drill on getting a Brodak 40 right:
30 minutes or so bench time. Followed by lots of air time, adding shims, removing shims, changing mufflers, changing venturis, changing fuel, fiddle, fiddle, run, run. Pretty soon you will find the magic combination that works, so you tell all your friends you found the "answer".
Now, put everything back stock, and it will run even better. The cure for all B-40 ills is to run it some more! (This answer is pure prejudice, but it worked once for me, and once for Ralph)
Larry Fulwider